background image

Perimeter

Seal

Failure to comply with these instructions 
invalidates the warranty. Before you 
begin the installation, read all of the 
instructions thoroughly.

ASSA ABLOY Entrance Systems

 

165 Carriage Court

 

Winston 

Salem, NC 27105

www.

assaabloyentrance.us

 

8

44

-2

32

-

4676

To download instruc

 

ons:

 

 

www.

assaabloyentrance

.

us

Contact your local building o

cial

for speci

c Wind & Load requirements

in your area.

Doors must be designed with Wind & 

Load requirements in mind.

The forces a garage door system 

transmits to the building structure

openings, such as jambs, spring anchor

pads, headers, and horizontal track

must be considered.

  

 IMPORTANT

Wind & Load No ce

Figure 1

RED fasteners must be used where required. 
These fasteners hold parts which are under 
extreme tension. RED fasteners are not to be 
loosened or removed except by garage door 
professionals.  

Level

Plumb

Perimeter

Seal

2"x 6"

Jamb

2"x 6" Spring 

Anchor 

Pad

Required for

Torsion Springs or

  Electric Ope

rator

Jamb

Fasteners

Flush

with

Surface

Minimum

Distance

From Edge

1-1/2”

Perimeter

Seal

11" Min.

Center Post

(Two Doors Side by Side)

Door Width =

Opening Width

Door Height =

Opening Height

Side Room

5-1/2" Min.

Header

Tools Required:

Not Included/Purchase Separately:

  

Six Foot (6') Step Ladder

  

Level 24" or 48"

  

Claw Hammer

  

  

Chalk

    

Saw Horses

  

Chalk

  

  

  

Perimeter Seal / White Aluminum Brads

  

Operator Bracket

  

Track Hanger Angle / Addi onal Lag Screws

Winding Bars

  

(3) 16-Penny Nails

  

Lock Grip Pliers

  

Socket Wrench

  

Sockets: 3/8", 7/16" and 9/16"

  

  

Wrenches: 3/8", 7/16" and 9/16"
Electric Drill

  

Drill Bits: 3/32", 3/16", 1/4", and 3/8”

Page 1.

 INSTALLATION INSTRUCTIONS

 

 

 Residential Steel Garage Doors

   

Liberty

 LI1000 - LI2000 - LI3000 / 

Highlands

 HI1000 - HI2000 - HI3000 

Orleans

 OL3200 - OL3138

 / 

Dilworth Court

 DC3200 - DC3138

C

oncord 

CC4000 / 

Supplemental Installation Instructions Include

            

d.

IMPORTANT

Headroom

Required

Fasteners (Actual Size)

1/4"-20 x 2-1/2" (1-5/8” for 1-3/8” thick doors)Low Shoulder Carriage Bolt

1/4" - 20 Hex Nut

3/8" x 3/4" Low Shoulder Carriage Bolt

3/8" - 16 Hex Nut

1/4" x 5/8" Track Splice Bolt

3/8" - 16 RED Hex Nut

©A

SSA ABLOY Entrance Systesms

FORM #99387413

AA

PRINTED IN USA

5/16" x 1-5/8" Lag Bolt

Center Hinge

Roller Hinge

(Le  Shown/Assembled)

Top Fixture

Strut

*

*

*

*

Not Used On All Doors

Torsion Spring

Torsion Spring

with winding device

Extension Spring

Bo om Bracket (Le  and Right)

Step Plate / Li  Handle

Hardware (Not Actual Size)

Rollers

Jamb Bracket

WE RECOMMEND THAT INSTALLATION 

OF GARAGE DOORS BE PERFORMED BY 

A QUALIFIED GARAGE DOOR 

INSTALLER.

We recommend that a team of two individuals 

perform the installa on.
In the event that an electric opener is installed, 

remove pull ropes and disable locks. The top 

sec on must be reinforced, as shown in these 

instruc ons, with a strut spanning the en re 

length of the top sec on.  See page 5, step 21.
Damage to the garage door due to an improperly 

installed or adjusted electric opener is not 

covered by 

the ASSA ABLOY 

 warranty.

Actual number of door sec ons and number of 

panels may vary from illustra ons.

Be sure all warning labels and tags are properly 

a

xed to door and that the Owners Manual and 

these instruc ons are posted on or near the door. 

For replacement documents call: 877-512-6277. 

Flag Bracket (Le  & Right)

Right Shown

**

High spring tension can cause serious injury or death.

 Do not attempt to remove, repair, or adjust any springs,

any RED colored fasteners, or the hardware to which
the RED colored fasteners are attached. Removal,
adjustment, or repair must be made by a trained
garage door technician.

DANGER

  

Tape Measure

DANGER

DANGER

DANGER

NOTICE

1/4"-20 x 1" TEK Screw

1/4"-20 x 1" RED TEK Screw

10.16

Summary of Contents for Highlands HI1000 - HI2000 - HI3000

Page 1: ...OL3200 OL3138 Dilworth Court DC3200 DC3138 Concord CC4000 Supplemental Installation Instructions Included IMPORTANT Headroom Required Fasteners Actual Size 1 4 20 x 2 1 2 1 5 8 for 1 3 8 thick doors...

Page 2: ...re 4B Repeat this procedure for the right end stile Note Holes in the stiles may not line up with all fixtures handles and locks Use a 3 32 drill bit to start pilot holes for fasteners where pre drill...

Page 3: ...slot of the Flag Bracket to the top of the Vertical Track with 2 1 4 x 5 8 Track Splice Bolts and 2 1 4 20 Hex Nuts Note 1 4 20 Hex Nuts always go on the outside of the track Step 13 Positioning the...

Page 4: ...ully lift the Intermediate Section with the rollers roller carriers center hinges and struts if required to the top Slide the rollers down into the track Figure 8 Slowly lower the section down onto th...

Page 5: ...top corner of the end stiles Secure the fixture to the end stiles with 2 1 4 x 1 TEK Screws Figure 14B Insert Rollers as shown Figure 14B If a strut is required refer to Step 21 for instructions In th...

Page 6: ...to the track position may need to be made later after the springs are installed and the door is opened to maintain the proper spacing Step 31 Adjusting the Top Fixture With the door in the closed pos...

Page 7: ...with your hand until the cable is snug Using only your fingers tighten the 2 Set Screws on the drum finger tight Then turn each screw 1 2 to 1 turn with a wrench Note Do not over tighten the Set Scre...

Page 8: ...ABLOY Entrance Systems RECOMMENDS THAT YOU CONTACT YOUR LOCAL BUILDING OFFICIAL FOR SPECIFIC WIND LOAD REQUIREMENTS IN YOUR AREA MANY ASSA ABLOY DOORS HAVE ENGINEERING DRAWINGS TO MEET WIND LOAD REQU...

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