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7

ED7800 Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM466   04/20

Copyright © 2018, 2020, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or 
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • [email protected]

1.  Measure distance between levers 

near hole where top of lever enters 
case.

•  Add 3/16" to this dimension 

and cut crossbar to this 
measurement. (Figure 10)

•  Remove burrs on inside and 

outside of bar.

2.  Place tenon removed from active case 

into end of crossbar so it is just flush 
with end of bar. (Figure 11)

3.  Place open end of crossbar over 

tenon secured to inactive case lever. 
(Figure 12)

NOTE: If crossbar will not slide over 
tenon, loosen screw slightly and tap 
head of screw with mallet.

4.  Set other end of crossbar into recess 

in active case lever.

5.  Thread screw into tenon and finger 

tighten.

6.  Seat bar in lever by pushing down 

easily on right lever while pulling up 
on left. Alternate procedure. This 
rocking will assure lineup of two (2) 
tenon pins in holes in lever. 
(Figure 13)

7.  Tightly secure screws using 

screwdriver through bow of furnished 
dogging key. (Figure 14)

NOTE: If tenon pins are not seated 
in lever holes, bar will be loose and 
twist. Repeat rocking procedure.

NOTE: If after completion of installation, 
crossbar does not work freely, check 
installation of binding of levers 
due to improper bar length or case 
misalignment.

9

Install Crossbar

Figure 10  

Figure 11  

Figure 12  

Figure 13  

Figure 14  

Add 3/16"

Alternately push down on one lever

while pushing up on other.

Summary of Contents for Corbin Russwin ED7800 Series

Page 1: ...nd Egress Hardware Group Inc is prohibited FM466 04 20 For installation assistance contact Corbin Russwin 1 800 543 3658 techsupport corbinrusswin assaabloy com WARNING This product can expose you to...

Page 2: ...e Group Inc is prohibited For installation assistance contact Corbin Russwin 1 800 543 3658 techsupport corbinrusswin assaabloy com TOC Table of Contents 1 Components 3 2 Pre Installation 4 3 Prepare...

Page 3: ...ke Mounting Bracket Bottom Bolt Tension Spring Bottom Bolt Operating Tube Screw Tenon Dogging Key Felt Deadener Dogging Hole Cotter Pin Hole Lifting Flange for Active Case Active Case Outside Operator...

Page 4: ...over A Lift Figure 3 3 Prepare Door and Frame If not already fully prepared follow template furnished and drawings shown for exposed screw or hidden bracket mounting See Figure 6 on page 5 Figure 4 Fi...

Page 5: ...ct top latch by holding case and pushing up on rod Insert top latch rod into top of stile and into bottom tube Secure with screws indicated in chart Figure 2 on page 3 4 Insert Rods and Secure Top Lat...

Page 6: ...cases are level at same height Figure 9 2 Drill and tap for No 1 4 20 screws 3 Mount cases 8 Install Inactive Case Figure 7 1 Undog cases Using key furnished back out screw and remove tenon from acti...

Page 7: ...crossbar over tenon secured to inactive case lever Figure 12 NOTE If crossbar will not slide over tenon loosen screw slightly and tap head of screw with mallet 4 Set other end of crossbar into recess...

Page 8: ...ll Strikes Top Strike Door C L of Bottom Bolt Backset Figure 15 1 Following template furnished mark bolt backset on outside of door 2 Press in top latch plunger screw to project top latch and bottom b...

Page 9: ...When door is opened by turning operator latch top latch and bottom bolt should retract and stay retracted until plunger screw is pushed in From Inside When door is opened by depressing crossbar top la...

Page 10: ...ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohib...

Page 11: ...ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohib...

Page 12: ...l rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited For installation assistance contact Corbin Ru...

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