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309880       5

Pressure Relief Procedure

INJECTION HAZARD

The system pressure must be manually
relieved to prevent the system from
spraying accidentally. To reduce the risk

of an injury from accidental spray from the gun,
splashing fluid, or moving parts, follow the

Pressure Relief Procedure

 when you

D

Are instructed to relieve the pressure

D

Stop spraying for more than 10 minutes

D

Check or service any of the system equipment

D

Install or clean the spray nozzle

WARNING

1.

Engage the trigger safety latch.

2.

Turn off the pressure washer, and remove the
ignition cable from the spark plug.

3.

Shut off the water supply.

4.

Disengage the trigger safety latch, trigger the gun
to relieve the pressure, and engage the trigger
safety latch.

If you suspect that the spray tip or hose is clogged or
that pressure has not been fully relieved after following
the steps above:

  Disengage the trigger safety latch,

and trigger the gun to relieve pressure. Wrap a rag
around the hose end coupling, and VERY SLOWLY
loosen the coupling to relieve pressure gradually. Then
loosen it completely. Then clear the tip or hose.

Operation

Startup

Always use this startup procedure to ensure that the
pressure washer is started safely and properly.

D

Always

 

engage the gun trigger safety latch when

you stop spraying even for a moment. This reduces
the risk of fluid injection or splashing in the eyes or
on the skin if the gun is bumped or triggered acci-
dentally.

D

Always observe the 

CAUTIONS

 in this section to

avoid costly damage to the pressure washer.

D

If you use the Sandblaster Kit, see the Sandblaster
Kit manual for detailed cleaning information.

1.

Check the oil level.

NOTE:  

This pressure washer is equipped with a

low-oil sensor that shuts the engine off if the oil level
falls below a certain level. If the engine stops unex-
pectedly, check the oil and the fuel levels. Check the
oil level each time you refuel.

2.

Check the fuel level.

FIRE HAZARD

Do not refuel a hot engine. Refueling a
hot engine could cause a fire. Use only

fresh, clean, regular or unleaded gasoline. Close
the fuel shutoff valve during refueling.

WARNING

3.

Turn on the water supply.

CAUTION

Never run the pressure washer dry. Costly
damage to the pump will result. Always be sure
the water supply is completely turned on before
you run the pressure washer.

4.

Trigger the gun until water sprays from the tip
indicating that the air is purged from the system.

5.

Open the fuel shutoff valve. Be sure the spark plug
ignition cable is pushed firmly onto the spark plug.
Put the engine switch in the ON position, and put
the throttle in the RUN position.

Do not allow the pressure washer to idle for more
than 10 minutes. Doing so may cause the recir-
culating water to overheat and seriously damage
the pump. Turn off the pressure washer if it will not
be spraying or cleaning at least every 10 minutes.
If heated inlet water is used, reduce this time
further. Do not operate the pressure washer with
the inlet water screen removed. This screen helps
keep abrasive sediment, which could clog the
pump or damage the pump cylinders, out of the
pump. Keep this screen clean.

 

Do not pump caus-

tic materials; such materials could corrode the
pump components.

CAUTION

Summary of Contents for ALLPRO APG3040H-246800 A Series

Page 1: ...is manual contains important warnings and information READ AND KEEP FOR REFERENCE Models APG3040H 246800 Series A 3000 psi 20 7 MPs 207 bar Maximum Working Pressure APG3540H 246801 Series A 3500 psi 24 1 MPs 241 bar Maximum Working Pressure ti2723a APG3040H Pressure Washer Model 246800 ...

Page 2: ... serious injury Get emergency medical attention WARNING WARNING INJECTION HAZARD Spray from the gun leaks or ruptured components can inject fluid into your body and cause serious injury Fluid splashed in the eyes or on the skin can also cause serious injury D Do not stop or deflect leaks with hand body glove or rag D Do not put your hand or fingers over the spray tip D Tighten fluid connections be...

Page 3: ...tate and national guidelines D Do not alter the throttle setting EQUIPMENT MISUSE HAZARD Misuse of the pressure washer or accessories may cause them to rupture and result in fluid injection splashing in the eyes or on the skin or other serious injury D Do not alter or modify any part or factory set adjustment of this equipment D Do not exceed the maximum working pressure of any component or access...

Page 4: ...and Changing Spray Tips on page 6 If you use a sandblaster kit see its separate manual for installation instructions Connect to Water Supply CAUTION Before you connect to the water supply check your local plumbing code regarding cross connection to the water supply Install a backflow preventer upstream from pump to prevent backflow of contaminated water into the fresh water supply If inlet water p...

Page 5: ...y damage to the pressure washer D If you use the Sandblaster Kit see the Sandblaster Kit manual for detailed cleaning information 1 Check the oil level NOTE This pressure washer is equipped with a low oil sensor that shuts the engine off if the oil level falls below a certain level If the engine stops unex pectedly check the oil and the fuel levels Check the oil level each time you refuel 2 Check ...

Page 6: ... the trigger safety latch prevents the gun from being triggered accidentally by hand or if it is dropped or bumped Be sure the latch is pushed fully down or it will not prevent the gun from being triggered See Fig 1 engaged disengaged Trigger Safety Latch Fig 1 0412B Installing and Changing Spray Tips Spray tips have 4 or 5 digit numbers on them The first two digits are the spray angle Select the ...

Page 7: ...ip de activates the chemical injector and produces high pressure for rinsing The chemical filter can be left in the chemical container during high pressure use To regulate the flow rate of the chemical turn the chemical adjustment knob on the injector Maximum chemical flow is a full two turns counterclockwise from the CLOSED clock wise position Water Sandblasting Water Sandblasting Kit 244766 is a...

Page 8: ...gas is gone or stabilize the fuel and run it through the fuel system and carburetor 2 Drain water out of pressure washer hose 3 Turn fuel system to OFF position Pump 4 Attach one end of a 4 or 5 foot section of hose to pump inlet and other end in an antifreeze solution approximately 1 foot off the ground 5 Pull pull cord on engine until antifreeze comes out of pump outlet Storage Location 6 Store ...

Page 9: ... water inlet screen and filter Check engine and pump oil levels Fill as necessary Check gasoline level Fill as necessary After first 5 hours of operation Change engine break in oil Drain oil when warm Use SAE 30 or 10W 30 detergent oil After every 25 hours of operation Clean and remove air cleaner foam Wash with water and detergent Dry thoroughly Rub with oil and squeeze to distribute oil After fi...

Page 10: ... CAUTION To avoid damage to the plunger or seals keep the manifold properly aligned with the ceramic plungers when you remove it 3 Carefully examine each plunger for any scoring or cracking and replace as necessary Servicing the Plungers NOTE Plunger repair kit 801474 is available to re place retainers o rings washers and backup rings for three cylinders 1 Loosen the plunger retaining screw five t...

Page 11: ...486 contains packings only 801487 contains packings rings and retainers 1 Remove the manifold as outlined in Pump Sec tion on page 10 2 Carefully pull the packing retainer from the mani fold Examine the o ring and replace if cut or damaged 3 Remove the V packing and head ring Pull out the intermediate retainer ring Remove the second V packing and second head ring 4 Inspect all parts and replace as...

Page 12: ... Model 246801 Series A APG3540H Pressure Washer TI2722a 57 13 55 21 1 47 43 44 7 6 5 4 14 20 3 35 55 36 31 18 17 9 19 28 26 48 56 34 29 51 15 12 11 55 30 16 38 10 39 32 2 50 49 8 37 52 56 22 23 24 25 54 2 66 60 65 61 62 1 64 63 58 59 1 1 2 Included with 58 Included with 66 2 1 1 ...

Page 13: ...ibration 1 30 804376 SCREW cap hex hd 1 31 244783 HOSE 4000 1 32 804275 TUBING chemical 1 4 id x 8ft 1 34 801137 KEY square 1 35 101242 RING retaining ext 2 36 15C032 BUMPER frame 1 37 287110 FRAME cart 1 38 15C089 HOOK gun 1 39 117697 NUT lock heavy hex 4 43 117716 SCREW cap hex head 1 44 100527 WASHER wrought 1 47 15C604 LABEL pressure washer 1 APG3040H used on Model 246800 15C606 LABEL pressure...

Page 14: ...14 309880 Pump Kit Parts ti2724a 34 35 36 31 37 38 41 10 9 8 7 6 5 4 9 10 11 45 44 47 46 56 43 42 16 Kit 4 Kit 28 Kit 4 Kit 1 Kit 6 Pump Model 117690 kit parts breakdown ...

Page 15: ...ING head 46 KIT 28 RETAINER packing 47 KIT 28 RING long life Pump Repair Kits Kit No Repair Kit Part No Ref No Description Qty 1 801472 Valve 11 4 5 6 7 8 VALVE ASSEMBLY includes 4 to 8 O RING SEAT valve PLATE valve SPRING GUIDE valve 6 6 6 6 6 6 2 801473 Oil Seal 16 SEAL oil 3 3 802511 Crankshaft Seal 41 SEAL oil 2 4 802306 Valve Cap 9 10 O RING CAP 6 6 Kit No Repair Kit Part No Ref No Descriptio...

Page 16: ...ngs See Pump Service on page 10 Check water flow rate to pump Tighten or replace use correct belts and replace both at same time Clean inlet and discharge valve assemblies Check filter Check if garden hose is collapsed or kinked Replace worn valves See Pump Service on page 10 Replace high pressure hose Water leaking from un der pump manifold Worn packings Install new packings See Pump Service on p...

Page 17: ...2 kg 180 lb 82 kg Dimensions Length Width Height 45 1143mm 27 686mm 25 635mm 45 1143mm 27 686mm 25 635mm Sound levels Sound pressure Sound power 94 dB A 108 dB A 94 dB A 108 dB A Maximum inlet water temperature 160_ F 70_ C 160_ F 70_ C Wetted parts High pressure hose Bypass hose Pressure washer including fittings Acrylonitrile and Buna N cover and tube Synthetic yarn and EPDM Anodized aluminum al...

Page 18: ...IES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ASM s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any othe...

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