ASKAYNAK Plasma 65 Ultra User Manual Download

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Spare Parts - 2

(*) Items Not Shown

No.

Supplier

Part Number

Askaynak

Part Number

Description

Qty

Rotary Switch

Power cable clamp

Power cable, ( 3.15 m,4x1.5)

Plug

Rear panel seal plate

Rear label

Rear panel

Cover

Handle

Heatsink (I)

Rectifier

Insulation sheet for control PCB

Control PCB

Thermal Switch

IGBT IKW40N120H3- 40 A 1200 V

Heatsink (II)

Hall(YNC-100A1)

Inductance

Main PCB

Insulation sheet

Front PCB

POTENTIOMETER WASHER

Pressure meter holder

Front panel seal plate

Front label

Switch

Current potentiometer knob

10-25SQ Socket

Central socket

Front panel

Metal support of power system

Heatsink (V)

Ferrite bead

Base plate

Insulation sheet

Resistor

Heatsink Support

Heatsink (IV)

Solenoid

Gas valve assemble plate

Straight joint

Heatsink (III)

Main transformer insulation sheet

Insulation sheet for power block

Four-way connection

Fan 120x120 24 V

Regulator fixing plate

Regulator assemble plate (I)

Regulator assemble plate (II)

Regulator

Regulator connector

O-ring

Fast recovery diode

Main transformer

Sidepanel label

2 year warranty label

IGBT-IKW75N65EL5 -75 A 650 V

IGBT Insulation block

Nameplate

Pressure meter

7.232.011

7.155.022

7.555.609-E

8.462.116

8.307.608

8.103.545

8.068.994

8.301.608-GYA20

8.253.085

8.425.607

7.411.006

8.713.634

5.496.975-C

7.231.275

7.425.620

8.425.608

7.321.101

6.271.607

5.496.974-D

8.713.641

5.496.976

8.742.101

8.123.595

8.306.608

8.103.546

7.227.019

7.458.010

7.152.316

7.667.021

8.069.996

8.123.641

8.425.611

7.735.310

8.055.608

8.713.608

7.445.349

8.123.637-E

8.425.610

7.253.047

8.123.146

7.624.124

8.425.609

8.713.019-U

8.713.607

7.624.221

7.720.010

8.123.596

8.123.593

8.123.594

7.253.400

8.462.635

7.505.420

7.421.142

6.185.607

8.104.659

8.104.209-O

7.425.617

8.713.180

8.860.608

7.304.061

82U7232011

82U7155022

82U7555609-E

82U8462116

82U8307608

82U8103545

82U8068994

82U8301608-GYA20

82U8253085

82U8425607

82U7411006

82U8713634

82U5496975-C

82U7231275

82U7425620

82U8425608

82U7321101

82U6271607

82U5496974-D

82U8713641

82U5496976

82U8742101

82U8123595

82U8306608

82U8103546

82U7227019

82U7458010

82U7152316

82U7667021

82U8069996

82U8123641

82U8425611

82U7735310

82U8055608

82U8713608

82U7445349

82U8123637-E

82U8425610

82U7253047

82U8123146

82U7624124

82U8425609

82U8713019-U

82U8713607

82U7624221

82U7720010

82U8123596

82U8123593

82U8123594

82U7253400

82U8462635

82U7505420

82U7421142

82U6185607

82U8104659

82U8.104.209-O

82U7425617

82U8713180

82U8860608

82U7304061

MAN

Summary of Contents for Plasma 65 Ultra

Page 1: ...erter Plasma Cutting Machine 3 Phase Cutting Thickness 380V 3Ph 2 years limited spare part warranty Clamps and cables excluded Cutting method and specifications Cutting With Arc Plasma USER MANUAL USER MANUAL ...

Page 2: ...odel Brand Model Yukarıda tanımlanan beyanın nesnesi ilgili uyumlaştırılmış AB mevzuatı ile uyumludur The object of the declaration described above is in conformity with the relevant union harmonisation legislation Direktifler Directives Uyumlaştırılmış Standartlar Harmonised Standards Bu uygunluk beyanı yalnızca imalatçının sorumluluğu altında düzenlenir This declaration of conformity is issued u...

Page 3: ... Cutting With Plasma Arc 38 43 General Characteristics 44 Installation and Operator Instructions 45 Preparations for Work 46 48 Accessories Delivered with the Machine 48 Maintenance and Troubleshooting 49 52 Electromagnetic Compliance 53 55 Efficient Use in Terms of Energy Consumption 55 Unpacking 55 Transportation and Storage Conditions 55 De commissioning the Plasma Cutting Machine 55 Spare Part...

Page 4: ... works should not be performed in a careless pre occupied tied or sleepless state Arc welding and plasma cutting works are safe application only when adequate measures against any potential hazards are taken If those measures are missed or ignored it might result in serious or probably fatal electrical shock exposure to excessive amounts of smoke and gases arc radiation fire or explosion etc hazar...

Page 5: ...mportance and Cleanliness of Working Environment The order and cleanliness of the work environment is equally important as maintaining the plasma cutting machine The degree of hazard increases along with the number of the employees Despite reading the warning notes about the machine and taking the measures required someone tripping on a live cable in the work environment could still create the ris...

Page 6: ...n insulated cables and torches replace replace them with new ones Never immerse the electrodes in water for cooling Do not touch the torches cables connected to two separate cutting machines the voltage carried may be equal to the sum of the open circuit voltage of both machines Please use a safety harness without fail while working on high places to prevent falling because of an electrical shock ...

Page 7: ...NG SPLASHES MAY CAUSE FIRE OR EXPLOSION Keep the flammable materials away from the cutting areas and maintain a fire extinguisher at an easily accessible place The splashes and hot materials ejected by arc cutting may fly around easily even from the narrowest opening Do not perform any cutting on any barrel container or material until making sure that the measures required for removing the flammab...

Page 8: ...ng on the magnitude of the fire activate the fire alarm notify the fire department turn off the cutting machine and leave the area as fast as possible through the fire exits ELECTRICAL EQUIPMENT Before starting to work on the machine cut the power supply by means of the switch located in the fuse box Make the electrical connections in conformity with the rules currently in force GROUNDING For your...

Page 9: ...r trip on the cables and fall inviting the risk of an electrical shock to you and the other people around Furthermore the plasma cutting splashes may cause risk of burns to the other people in the vicinity Segregating the cutting site with a fire proof barrier could reduce the above risks Warn other people in the work area about using work safety equipment In particular if they have to work in a c...

Page 10: ...a cutting machines is characterized as a revolution in cutting field by the experts Advantages provided by ASKAYNAK Inverter Plasma 65 ULTRA plasma cutting machine 1 High quality cutting by smooth DC current 2 Stable cutting arc 3 Creating easy cutting arc opportunity with high open circuit voltage 4 Wide application area 5 Lightness and easy transportation easy installation and operation 6 2 two ...

Page 11: ...away from radio controlled devices Normal operation of the machine may interfere with this kind of devices nearby and in such case may cause injury or failure of the equipment Please read Electromagnetic Compatibility section included in this manual 8 Do not use this machine at ambient temperatures below 10 C and above 40 C and in environments having more than 70 humidity level Heating tests have ...

Page 12: ...hine until there is a good protective ground connection approved by a qualified electrician Electric leakages constitute death risk for human health Front and Rear Panel components 1 Power Indicator Warning Lamp Indicates that the machine is active 2 Pressure Meter Indicates the air pressure being used 3 Cutting Current Adjusting Knob Adjusts the current value required for cutting 4 Plasma Cutting...

Page 13: ...47 Preparation for Work 2 FRONT PANEL REAR PANEL 12 5 6 7 10 11 3 2 4 1 8 9 USER MANUAL ...

Page 14: ...utting mode for normal cut or grid cut by using Cutting Mode Selection Switch 10 After the air stopped adjust proper cutting current value which is determined according to the type of piece being cut and cutting position with Cutting Current Adjusting Knob 3 It is possible to adjust cutting current between 20 65 A This plasma cutting machine has been designed to cut low alloy steels up to 20 mm th...

Page 15: ...otection Contact the service in such a case Otherwise overheating may lead to a risk of fire Check the short circuit protection To check this Touch the electrode to the work piece and measure the current passing through the welding cable with clampmeter The current should drop to 40 A in a short time If not contact your service Make sure that the cutting current is according to the setting value I...

Page 16: ...ith care Kinking or wrong connection of a cable may be very dangerous for the user 6 Ingress of water or steam should not be allowed in to the plasma cutting machine If the machine might be affected by humidity the interior must be dried and the insulation re checked 7 The plasma cutting machine should be protected against tossing around while lifting and protected against impacts 8 If the plasma ...

Page 17: ... is no air flow Check input voltage and connect the machine to input voltage that is at the determined value Adjust the air pressure to the determined level Replace faulty part Contact service If it is not installed install the air hose and adjust air pressure to the determined value Check and tighten the torch connections if loose Contact service Check the work cable connection if necessary corre...

Page 18: ...ch consumables are faulty Torch get oiled or consumables reached to their end of life Cutting current is low Torch speed is too high Air flow is not sufficient Wait machine to exit from thermal protection Machine has entered into thermal protection PROBLEM POSSIBLE REASON SOLUTION Torch cuts but cutting quality is low While cutting cutting arc do not restart after cut off Air pressure is low USER ...

Page 19: ...s Installation and use General The user is responsible for installing and using the arc cutting equipment according to the manufacturer s instructions If electromagnetic disturbances are detected then it shall be the responsibility of the user of the arc cutting equipment to resolve the situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple ...

Page 20: ...r s recommendations All access and service doors and covers should be closed and properly fastened when the plasma cutting equipment is in operation The plasma cutting equipment should not be modified in any way except for those changes and adjustments covered in the manufacturer s instructions Cutting cables The cutting cables should be kept as short as possible and should be positioned close tog...

Page 21: ... ASKAYNAK Inverter Plasma 65 ULTRA plasma cutting machine is sold in a cardboard box Do not buy the machines that are not in the original packaging To remove the machine from the box open the top cover of the box and pull out the machine from the protective bag Do not discard the box and bag keep them for repacking or storing the machine 1 Plasma cutting machine is designed and manufactured as to ...

Page 22: ...56 Spare Parts 1 3 008 608 USER MANUAL ...

Page 23: ... Main transformer Sidepanel label 2 year warranty label IGBT IKW75N65EL5 75 A 650 V IGBT Insulation block Nameplate Pressure meter 7 232 011 7 155 022 7 555 609 E 8 462 116 8 307 608 8 103 545 8 068 994 8 301 608 GYA20 8 253 085 8 425 607 7 411 006 8 713 634 5 496 975 C 7 231 275 7 425 620 8 425 608 7 321 101 6 271 607 5 496 974 D 8 713 641 5 496 976 8 742 101 8 123 595 8 306 608 8 103 546 7 227 0...

Page 24: ...Tr Main Transformer D1 D2 Fast Covery Diode L Main Inductance T2 Circuit Transformer P Positive Output F1 Fan Hall Tr Torch K D 2 D 1 Main Control Board Short Arc Drive Shorttest POWEROUT WA D1 D2 R2 C1 C2 C3 Panel Board FAN 1 1 2 2 3 3 4 4 5 5 6 6 L1 EMC Change Arc Testing Hall QF Air QF Guntest VM F1 Pre QF Air Valve VM Pressure Meter CUT TEST Air D 1 D 2 IGBT1 IGBT2 D 1 D 2 IGBT1 IGBT2 C5 Power...

Page 25: ...59 Warning Label and Technical Specification Table Please read the Safety in Cutting With Plasma Arc section in pages 38 43 for detailed information USER MANUAL ...

Page 26: ...te Travel Speeds 300 mm min 60A Thickness 18mm Approximate Travel Speeds 200 mm min 60A Thickness 20mm Approximate Travel Speeds 160 mm min 60A Thickness 30 mm Approximate Travel Speeds 55 mm min 60A Carbon steel Optimal Quality Supreme USER MANUAL ...

Page 27: ...pability Al Thickness 20 mm Approximate Travel Speeds 197 mm min 60A Cu Thickness 10 mm Approximate Travel Speeds 168 mm min 60A Cu Thickness 14mm Approximate Travel Speeds 196 mm min 60A Other materials USER MANUAL ...

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ASKAYNAK Plasma 65 Ultra, User Manual

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