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© 2021 United States Stove Company

CAUTION:

THE HEATER MUST BE PLACED ON A LISTED 

FLOOR PROTECTOR AS NOTED IN THIS 

MANUAL IF THE FLOOR IS WOOD OR OTHER 

COMBUSTIBLE FLOORING. IF CARPET IS 

PRESENT, IT MUST BE REMOVED. THE FLOOR 

PROTECTOR MUST NOT BE PLACED ON 

CARPET.

CAUTION:

MOST WALLS AND CEILINGS CONTAIN 

WOOD EVEN THOUGH THEY ARE MADE OF 

SHEETROCK OR PLASTER ON THE OUTSIDE. 

THESE WALLS AND CEILINGS CAN CATCH 

FIRE FROM THE HOT HEATER OR CHIMNEY 

CONNECTOR IF THE HEATER AND CHIMNEY 

CONNECTOR ARE NOT PROPERLY INSTALLED.

MINIMUM CLEARANCE TO 

COMBUSTIBLE WALLS AND CEILINGS

Minimum clearances to unprotected combustible 

walls and ceilings as noted in this manual must be 

maintained. Drapes, curtains, furniture and other 

combustible materials should be kept much further 

away from the heater to avoid a fire. If you chose to, 

you may install the heater and chimney connector 

closer to combustible surfaces than indicated in 

this manual if a clearance reduction system is also 

installed to protect combustible ceiling and wall 

near the heater and chimney connector. However, 

there are limits as to how close the heater and 

chimney connector can be installed to combustible 

surfaces protected by a clearance reductions 

system. A correctly installed clearance reduction 

system protects the combustible surfaces well 

beyond the sides and above the top of the heater and 

beyond the sides and top of the chimney connector 

pipe. Two common types of clearance reductions 

systems use sheet metal with a thickness of 28 

gauge (galvanized steel, aluminum, copper) or a 

3-1/2 inch (4 inch thick nominal) thick masonry wall. 

Either of these materials must be spaced out 1 inch 

from the combustible surfaces. With sheet metal, 

noncombustible spacers are used to maintain 

the 1 inch air space. With a masonry wall, metal 

wall ties and furring strips, if needed, are used to 

anchor the brick to the wall. To avoid excessive heat 

transmission, the spacers or wall ties should not 

be placed directly behind the heater or chimney 

connector. The 1 inch air space provides free air 

circulation. It is essential that there be openings at 

the top and bottom of these clearance reducers so 

cool air can enter at the bottom and warm air exit at 

the top. It is the “chimney effect” whereby when the 

air in the space is heated, it rises exiting from the 

top and being replaced by cooler air at the bottom, 

that makes these shields effective. Masonry, or 

other noncombustible products, attached directly 

to a combustible surface without an air space offer 

very little protection and cannot be considered a 

clearance reduction system unless specific materials 

have been tested and listed for direct attachment 

to a combustible surface. The same applies to thin 

veneer brick and stone coverings. These materials 

provide adequate protection only when mounted 

on sheet metal with a 1 inch minimum spacing to the 

wall. A variety of prefabricated clearance reduction 

systems which have been safety tested and listed 

are available through heater dealers. Always look 

for a safety listing label on the product when 

selecting a clearance reduction system through a 

heater dealer and make sure it is designed for use 

with solid fuel. The manufacturers of these tested 

and  listed  systems  provide  specific  installation 

instructions that must be followed exactly for a safe 

installation. Should you chose to make your own 

clearance reduction system, contact your local fire 

department, fire marshal or building code inspector 

for  specific  requirements  regarding  home-

constructed clearance reduction systems and safe 

installation clearances to protected combustible 

surfaces.

TO SAFELY AND PROPERLY INSTALL 

THIS HEATER

1.  Install a Listed High Temperature Type HT 

Factory-built Residential Type and Building 

Heating Appliance Chimney, build a masonry 

chimney or adapt an existing chimney to vent 

the heater. (See the Chimney Connector and 

Chimneys section of this manual for important 

information).

2.  Purchase the 6-inch diameter chimney 

connector pipes that are required. The pipe 

should be black or blued steel, 24 gauge 

minimum. If elbows are needed, use only 

seamless elbows because seamed elbows can 

leak smoke. Do not use more that two elbows 

or the chimney draft will be restricted (See the 

Chimney Connector and Chimneys section of 

this manual for details). Number 8 sheet metal 

screws and furnace cement will also be needed 

INSTALLATION

Summary of Contents for BCAC

Page 1: ...irements in your area NEVER OPERATE THIS PRODUCT WHILE UNATTENDED CAUTION Please read this entire manual before you install or use your new room heater Failure to follow instructions may result in property damage bodily injury or even death Improper Installation Will Void Your Warranty Save These Instructions In A Safe Place For Future Reference CALIFORNIA PROPOSITION 65 WARNING This product can e...

Page 2: ...N THE DOOR IS SLIGHTLY OPENED DO NOT BURN GARBAGE FLAMMABLE FLUID SUCH AS GASOLINE NAPHTHA OR MOTOR OIL DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM ALWAYS CLOSE THE DOOR AFTER THE IGNITION YOUR CHIMNEY MUST BE INSPECTED PRIOR TO THE INSTALLATION OF YOUR NEW COAL STOVE IN ADDITION YOU SHOULD HAVE YOUR CHIMNEY INSPECTED FOR CREOSOTE DEPOSTS MONTHLY DURING THE HEATING SEASON AND ANNUALLY IN...

Page 3: ... Brand___________________________________ If no Date of inspection of existing venting system _______________________________________________________ COMMISSIONING Confirm Hearth Pad Installation as per Installation Instructions Confirm proper placement of internal parts Check soundness of door gasket and door seals Confirm clearances to combustibles as per installation instructions in this manual...

Page 4: ...should check with local building officials to assure compliance with local regulations and codes HOW THIS HEATER OPERATES The chimney draft draws in combustion air through an adjustable air inlet thermostat located inside the cabinet Air flows through and across the bed of fuel causing the fire to progress through the fuel bed Heat is transferred to the air that flows between the cabinet and the f...

Page 5: ...STIBLE WALLS AND CEILINGS section of this manual for details FLOOR PROTECTION This heater must have a non combustible floor protector with a minimum type 1 ember protection extending beneath the heater if the floor is constructed of combustible material If a floor pad is used it should be UL listed or equal The floor protector should be large enough to extend under the stove and beyond each side a...

Page 6: ...rature Type HT Factory Built Residential and Building Heating Appliance Chimney is used follow the chimney manufacturer s installation instructions carefully If a masonry chimney is to be used be sure it is constructed to the National Fire Protection Association N F P A and local code standards The Chimney connector pipe from heater to chimney must be 6 in diameter and made from 24 gauge or heavie...

Page 7: ...ace 2 Use a solid insulated listed factory built chimney UL 103 HT length having an inside diameter of 6 and having 1 or more of solid insulation There must be at least a 9 air space between the outer wall of the chimney length and any combustible materials The inner end of the chimney length shall be flush with the inside of the masonry chimney flue shall be sealed to the flue and to the brick ma...

Page 8: ...s 3 and 4 connections to facilitate removal of the chimney connector for cleaning The chimney thimble shall be of ASTM C315 fireclay with 5 8 minimum wall thickness or material or equivalent durability The inside diameter of the thimble shall be sized for the proper snug fit of a 6 diameter chimney connector pipe The thimble shall be installed withoutdamagetothechimneyflue Thethimble shall extend ...

Page 9: ...onnector through a combustible wall for a connection to a masonry chimney Connecting Heater s Chimney Connector to Masonry Chimney When Chimney Connector Does Not Have to Pass Through a Combustible Wall CORRECT CONNECTION OF CHIMNEY CONNECTOR TO MASONRY CHIMNEY INSERT CHIMNEY CONNECTOR TO INSIDE FACE OF MASONRY CHIMNEY S FLUE LINER CHIMNEY THIMBLE INSIDE FACE OF FLUE LINER INCORRECT CONNECTION CHI...

Page 10: ...e be openings at the top and bottom of these clearance reducers so cool air can enter at the bottom and warm air exit at the top It is the chimney effect whereby when the air in the space is heated it rises exiting from the top and being replaced by cooler air at the bottom that makes these shields effective Masonry or other noncombustible products attached directly to a combustible surface withou...

Page 11: ...inch diameter holes at the points marked by step 6 8 Apply furnace cement to the inside surface of the heater s flue collar reinstall the first pipe or elbow and fasten in place with No 8 sheet metal screws Apply additional furnace cement to the outside of the chimney connector flue collar joint if an airtight seal was not achieved when the pipe or elbow was installed 9 Assemble the remaining chim...

Page 12: ...the fire will suffocate smoke and then die out NOTE Softwoods make better kindling than hardwoods because softwoods burn faster than the hardwoods NOTE If the heater tends to smoke when first lit a draft may be induced by holding a torch of rolled up newspaper at the opening of the flue collar Occasionally this must be done two or three times to establish an updraft before proceeding to the follow...

Page 13: ... TIME WHEN FRESH COAL IS ADDED ALWAYS LEAVE SOME OF THE GLOWING COALS UNCOVERED NEVER FILL THE HEATER SO THAT THE BURNING COAL IS ABOVE THE TOP OF THE HEATER S CHAMBER LINERS THIS WILL CAUSE THE HEATER TO OVERHEAT AND WILL SHORTEN ITS LIFE 9 MAKE SURE THAT THE HEATER S FUEL FEED DOOR ASH REMOVAL DOOR AND CABINET DOOR ARE SECURELY CLOSED 10 Set the heater s thermostat control knob to a point midway...

Page 14: ...e enough to break apart poorly connected chimney connector pipes If backpuffing is experienced see TROUBLESHOOTING section of this manual Backpuffing is an abnormal condition and a potential hazard Determine and correct the cause 5 TURN THERMOSTAT TO HI FOR 15 MINUTES AFTER ADDING FRESH COAL TO A FIRE This allows the gases to be driven off and shortens the length of time the dense smoke is likely ...

Page 15: ...good as anthracite Bituminous breaks up more in storage and burns with more smoke than does anthracite One other characteristic of bituminous which differentiates it from anthracite is that as the coal burns it tends to form clinkers whereas anthracite is reduced mainly to ash Clinkers are the misshapen rough gray lumps that form when particles in the coal are heated melt and fuse together When bi...

Page 16: ...ALS PENDING FINAL DISPOSAL IF THE ASHES ARE DISPOSED OF BY BURIAL IN SOIL OR OTHERWISE LOCALLY DISPERSED THEY SHOULD BE RETAINED IN THE CLOSED CONTAINER UNTIL ALL CINDERS HAVE THOROUGHLY COOLED Ashes should never be placed in wooden or plastic containers or in paper or plastic bags no matter how long the fire has been out Coals have been known to stay hot for several days when embedded in ashes VE...

Page 17: ... draft is sufficient air will be drawn into the heater through its thermostatically controlled inlet air damper This air supplies the oxygen necessary for the coal to burn If the draft is not sufficient insufficient oxygen will reach the burning fuel and it will burn poorly This condition can also cause smoke and dangerous gases to spill or backpuff from the heater into the room Backpuffing occurs...

Page 18: ...uctions that could be causing resistance to the flow of smoke and gases up the chimney 8 Check the size of the chimney flue liner If the chimney flue liner s inside dimension is smaller that 6 inches round or 8 inches square it will be too restrictive to the flow of smoke and gases A chimney flue liner which has an inside cross sectional area of more that 85 square inches is too large which will r...

Page 19: ...s gases and pressurized containers away from heater 7 Do complete the installation before attempting to use the heater 8 Do use only the prescribed materials and parts for the installation of the heater 9 Do install the heater in an area that will minimize the hazards of persons coming in contact with the hot surfaces of the heater 10 Do instruct all responsible persons in the proper and safe oper...

Page 20: ...eel pipe less than 24 gauge or pipe of a diameter smaller than 6 inches as a chimney connector 6 Don t store ashes in combustible containers not store them near combustible materials nor dispose of them until they have completely cooled 7 Don t use power blowers or air circulation systems with this heater that are not specifically recommended in this manual 8 Don t neglect to inspect regularly and...

Page 21: ... 2021 United States Stove Company 21 PARTS DIAGRAM ...

Page 22: ...ch Long 1 34 24837 Hinge Kit Feed Door 1 36 24838 Hinge Kit Ash Door 1 37 25048 Latch Kit For Ash Door 1 38 Refer To Item 32 39 69208 Ash Door Rope Assy 1 40 89930 Handle Kit 2 42 24828 Radiation Shield Kit 1 43 40412 Front Liner 1 45 89142 Knob Thermostat 1 46 851397 Control Plate 1 M 851728 Control Plate 47 24849 Rod And Nut Assy 1 48 69224GO Trim And Screen Assy 1 49 24851 Left Right Top Brace ...

Page 23: ...07 Date ______________________ Engineer Name ________________________________ License No _____________________________________ Company ______________________________________ Telephone No __________________________________ Stove Inspected Chimney Swept Items Replaced ________________________________ Service 02 Date ______________________ Engineer Name ________________________________ License No ___...

Page 24: ...24 2021 United States Stove Company NOTES ...

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