ASCO Valves 8044 Series Installation & Maintenance Instructions Manual Download Page 5

Page 5 of 8 (Section 2 of 2)

50-60 Hanover Road, Florham Park, New Jersey 07932

ASCO Valves

MCMXCVI  All Rights Reserved.

Printed in U.S.A.

Installation & Maintenance Instructions

SERIES

Form No.V6371R2-Sec.2

2-WAY FREE HANDLE" MANUAL RESET SHUT-OFF VALVES

8044

WITH VISUAL POSITION INDICATOR

3/4

, 1

, 1 1/4

, 1 1/2

, 2

, 2 1/2

 OR 3

 NPT

NORMALLY CLOSED OPERATION

(Section 2 of 2)

NOTICE:  For instructions, see Form No. V6371-Section 1.

Torque Chart

Part Name

(Note 1)

Valve Body

 Size (NPT)

Torque Value

Torque Value

 Newton-Meters

Figure Number

 Where Used

Solenoid base 

sub-assembly

3/4 thru 3

175 ± 25 in-lbs

19,8 ± 2,8

Figure 1

Cover screws (4)

3/4 thru 3

10 +5

-2 in-lbs

 

1,1 +0.6

-0.2

Housing nut

3/4 thru 3

175 ± 25 in-lbs

19,8 ± 2,8

Bonnet assembly

3/4 thru 2

175 ± 25 in-lbs

19,8 ± 2,8

Bonnet assembly

2-1/2 and 3

50 ± 5 ft-lbs

67,8 ± 6,8

Disc nut

3/4 thru 3

75 ± 10 in-lbs

8,5 ± 1,1

3/4 (Note 2)

95 ± 10 in-lbs

8,5 ± 1,1

Figure 2 & 3

Bonnet screws

3/4 thru 2

144 ± 15  in-lbs

16,3 ± 1,7

2-1/2 and 3

250 ± 25  in-lbs

28,3 ± 2,8

End cap

3/4, 2-1/2 & 3

50 ± 5 ft-lbs

67,8 ± 6,8

End cap

1 thru 2

175 ± 25 in-lbs

19,8 ± 2,8

Indicator screw

3/4 thru 3

25 ± 25 in-lbs

2,8 ± 0,6

Notes:

1.  Thread all parts by hand as far as possible.  Then torque evenly in a crisscross manner where applicable.
2.  Torque for catalog No. 8044A1 only.

Summary of Contents for 8044 Series

Page 1: ...testing frequency shall be at least annually in accordance with NFPA 86 or original equipment manufacturer recommendations Testing is also required after valve disassembly and reassembly for inspection cleaning or rebuilding OPERATION The valve can be manually set to the open position only when the solenoid is energized When the solenoid is de energized the valve will close and cannot be opened or...

Page 2: ...ion Torque housing nut to 175 25 in lbs 19 8 2 8 Nm Replace cover gasket position indicator window instruction plate and cover screws Torque cover screws in a crisscross manner to 10 in lbs 1 1 Nm MAINTENANCE WARNING To prevent the possibility of severe personal injury or property damage turn off electrical power depressurize valve extinguish all open flames and avoid any type of sparking or ignit...

Page 3: ... not present When rebuilding valve use new stem and adapter supplied in ASCO Rebuild Kit 11 Remove housing nut and the entire operating movement 12 Remove anti rotation bracket and housing gasket from bonnet assembly 13 Unscrew bonnet assembly and remove operator gasket 14 All parts are now accessible to clean or replace Replace worn or damaged parts However for best results replace all parts as s...

Page 4: ...plosionproof solenoid enclosure position plugnut gasket over the core assembly and down against the lower flange Torque solenoid base sub assembly to 175 25 in lbs 19 8 2 8 Nm 16 Replace solenoid enclosure and make electrical hookup to solenoid see separate instructions WARNING To prevent the possibility of severe personal injury or property damage check valve for proper operation before returning...

Page 5: ...ere Used Solenoid base sub assembly 3 4 thru 3 175 25 in lbs 19 8 2 8 Figure 1 Cover screws 4 3 4 thru 3 10 5 2 in lbs 1 1 0 6 0 2 Housing nut 3 4 thru 3 175 25 in lbs 19 8 2 8 Bonnet assembly 3 4 thru 2 175 25 in lbs 19 8 2 8 Bonnet assembly 2 1 2 and 3 50 5 ft lbs 67 8 6 8 Disc nut 3 4 thru 3 75 10 in lbs 8 5 1 1 3 4 Note 2 95 10 in lbs 8 5 1 1 Figure 2 3 Bonnet screws 3 4 thru 2 144 15 in lbs 1...

Page 6: ...lenoid bushing plugnut gasket end cap gasket solenoid bonnet gasket operator gasket Texaco Inc Code No 2346 Low Temp Grease EP ASCO No 208832 9 stem disc sub assembly When present Figure 1 Provisions for pressure and seat leakage testing OUT IN FLOW 1 8 NPT pipe plug 3 16 hex key wrench Partial side view of valve body showing location of tapped and plugged holes for pressure and seat leakage testi...

Page 7: ...l Purpose Splice Box Solenoid Construction Watertight Explosionproof Solenoid Construction Note Solenoid bushing not present on all constructions See Torque and Lubrication Chart Figure 2 Series 8044 solenoid assembly stem partial view adapter washer concave side to face stem spacer disc main disc main disc washer disc gasket disc nut Indicates that these parts are included in Rebuild Kit adapter ...

Page 8: ... operator gasket valve body body gasket stem disc sub assembly closing spring valve bonnet bonnet screw 6 end cap gasket end cap cover gasket Operating movement shown 180 from true position CAUTION Do not loosen or remove Set screw has been preset at factory bleed hole check for leakage Partial view showing body passage gaskets 2 present on 2 1 2 and 3 NPT valve constructions only valve body valve...

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