manualshive.com logo in svg

ASC Gruvlok 3006, Manual

Share
Download
ASC Gruvlok 3006 Manual Download Page 14

 

 

3006/3006C ROLL GROOVER

14

REPLACEMENT PARTS- 3006/3006C

1

1A

1E

1D

1B

12

10

11

9

8

7

6

5

13

14

16

15

4

2

3

2A

2B

2C

2H

2D

2E

2F

2G

1C

 

ID PART NAME  

PART NO

 

1  Pump Assembly 

GL11355 

 

The Pump Assembly consists of the following: 

  1A  Hydraulic Pump 

GL11356 

  1B  Hydraulic Pressure Gauge 

GL11084 

  1C  Cap Screw, 1⁄4-20, L= 5⁄8 

GL11093 

  1D Pump Plate 

GL11297 

  1E  Cap Screw, 1⁄4-20, L= 1⁄2" GL11230
2  Steel/CTS Dual Guide Roll Assy.  GL11291 

  The Guard Assembly consists of the following: 
 

2A  Hex Nut, 1⁄2" GL11198 

  2B  Guide Roll Guard 

GL11304 

 

2C  Guide Roll 

GL11106 

  2D Shoulder Bolt, 1⁄2"" GL11107 

  2E Washer, 1⁄2" GL11109 

  2F  Flat Head Screw, 1⁄4-20, L=3⁄4" GL11108 

  2G Cap Screw, 1⁄4-20,L= 1⁄2"  

GL11230

ID PART NAME  

PART NO 

3  Hex Bolt, 5⁄8-11, L= 1.5" 

GL11091

4  Cap Screw, 1⁄4-20,L= 1⁄2" 

GL11230

5  Safety Mesh 

GL11280

6  Hydraulic Ram 

GL11095

7  Jam Nut, 7⁄8-14 GL11277
8  Hex Nut, 7⁄8-14 GL11276
9  Top Roller: 

  2"-6" Steel Top Roller 

GL11285 

  8"-12" Steel Top Roller 

GL11300 

  2"-8" CTS Copper Top Roller (OPT) GL13803
10 Cup Point Set Screw, 5⁄₁₆-18 GL11289
11 Dowel Pin 

GL11290

12 Cone Pt. Set Screw, 5⁄₁₆-18 GL11066

ID PART NAME  

PART NO 

13 Bottom Roller: 

  2"-6" Steel Bottom Roller 

GL11284 

  8"-12" Steel Bottom Roller 

GL11299 

  2"-8" CTS Copper  

 Bottom 

Roller (OPT) 

GL13805

14 Top Shaft 

GL11281

15 Thumb Screw 

1

⁄

4

 - 20, L=1" 

GL11056

16 Depth Gauge: 

  1"-4" Steel Depth Gauge 

GL11344 

  5"-12" Steel Depth Gauge 

GL11345 

  2"-6" CTS Depth Gauge(OPT)  GL13852
  8" CTS Depth Gauge (OPT) 

GL13853

Support Leg Assembly 

GL11374

  

2 REQUIRED

2 REQUIRED

2 REQUIRED

2 REQUIRED

3 REQUIRED

2 REQUIRED

2 REQUIRED

3 REQUIRED

Summary of Contents for Gruvlok 3006

Page 1: ...Gruvlok Roll Groover 3006 3006C Manual ...

Page 2: ...ings steel pipe nipples and couplings pipe hangers and supports channel and strut fittings mining and oil field fittings along with much more As an additional benefit to our customers Anvil offers a complete and comprehensive Design Services Analysis for mechanical equipment rooms to help you determine the most effective and cost efficient piping solutions for your pipe system At Anvil we believe ...

Page 3: ...TEEL PIPE 09 GROOVING CTS COPPER SYSTEM 10 GROOVING ROLL CHANGE 11 GROOVER MAINTENANCE 13 REPLACEMENT PARTS 14 GROOVE SPECIFICATIONS 15 TROUBLESHOOTING 17 Carefullyreadandunderstandinstructionsbeforeassembling andoperatingtheGroover s Becomethoroughlyfamiliar withtheGrooveroperation usageandpossiblehazards specifictotheGroover s IMPORTANT SAFETY NOTICE ...

Page 4: ...EL 3006 3006C ROLL GROOVERS ARE TO BE USED ONLY FOR ROLL GROOVING OF PIPE These operating instructions pro vide important information for the safe operation of the Groover to protect the operator from possible serious injury The Groover is designed for safe reliable operation However unforeseen circumstances impossible to predict could result in an accident Following the information in these opera...

Page 5: ...d troubleshooting instructions Shipped in a reusable wooden storage crate Approximate shipping weight 215 pounds Required Ridgid 300 Power drive not included B 3006C OPTIONAL EQUIPMENT STEEL OPTION Consisting of 2 6 and 8 12 roll sets Steel CTS Dual Guide Roll Assembly and two depth adjustment gauges 1 All wall thicknesses shown are the maximum wall thicknesses for the indicated pipe material 2 Mi...

Page 6: ...in Section IV Back of tool should sit over flat plate with sockets underneath Use the Adjustable Support Leg Assembly for the 3006 3006C Roll Groover whenever long pieces of pipe tubing or heavier wall thicknesses are being grooved The gruvlok model 3006 3006c roll groovers are designed for use with a ridgid 300 power drive 1 4 2 5 3 6 Extend the mounting arms of the Ridgid 300 power drive approxi...

Page 7: ...ase location for both the Groover and power drive Use one 1 roller pipe stand to support the pipe Adjust the outboard pipe stand to assure proper contact with the guide rolls Pipe stand should be 65 75 of the pipe length away from Groover Looking at the front of the Groover the pipe stand should be positioned to angle the tube approximately 0 to 1 4 downward away from the front of the Groover and ...

Page 8: ... size ranges Place the correct pipe size area for the size of pipe being grooved under the lower hex nut groove diameter stop Increase the pump pressure so that the pipe is firmly held between the groove and drive rollers without forming a dent Turn the lowest hex nut groove diameter stop to snug against the top surface of the Groover 2 1 2 1 3 3 Set up and position the pipe as shown on page 7 Mai...

Page 9: ...th the pipe OD Check to see that the Ridgid 300 drive directional switch is set to reverse clockwise rotation of the pipe looking at the front of the Groover start the drive motor by depressing the foot switch to rotate the pipe Assure that the pipe is tracking firmly against the back of the bottom roll With the pipe rotating increase grooving force by slowly pumping the hydraulic pump handle to r...

Page 10: ...ssures Open the hydraulic hand pump release valve by turning counterclockwise Remove the tube from the Groover Using a pi tape check the groove diameter produced and compareittospecifications presented on page 17 1 4 2 5 6 3 HEX NUT ADJUSTMENT GROOVE DIAMETER CHANGE Turns Inches 1 6 024 1 3 048 1 2 071 2 3 095 5 6 119 1 142 Clockwise rotation Increase groove diameter Counterclockwise rotation Decr...

Page 11: ...the back bearing revealing the dowel pin hole in the shaft Push the dowel pin completely out of the shaft 3 8 pin driver Pull the bottom roller out from the front of the Groover 1 3 1 2 2 3 C BOTTOM DRIVE ROLL A GUIDE ROLL MOUNTING PLATE GROOVING ROLL CHANGE ROLL REMOVAL Note First remove the guide roll mounting plate then the top groove roll and last the bottom drive roll NOTE Loosen approximatel...

Page 12: ...o the hole in the mounting block at the front of the groover head Slide the shaft up to expose the threaded portion at the top of mounting block Using a 3 4 wrench install and snug the hex nut on the top of the adjustment shaft 1 2 3 1 3 4 2 3 C BOTTOM DRIVE ROLL A GUIDE ROLL MOUNTING PLATE GROOVING ROLL CHANGE ROLL INSTALLATON Raise the groove roll between the front and back plates of the groover...

Page 13: ...ease to left key with a grease gun with a 1 4 fitting attachment to the upper grease fitting on the left side of the Groover Apply grease to right key with a grease gun with a 1 4 fitting attachment to the right side of the Groover 1 2 C HYDRAULIC MAINTENANCE A GREASE FITTINGS B REPLACEMENT PARTS GROOVING MAINTENANCE 13 Routine maintenance of the model 3006 3006C Roll Groover requires periodic app...

Page 14: ... L 1 2 GL11230 ID PART NAME PART NO 3 Hex Bolt 5 8 11 L 1 5 GL11091 4 Cap Screw 1 4 20 L 1 2 GL11230 5 Safety Mesh GL11280 6 Hydraulic Ram GL11095 7 Jam Nut 7 8 14 GL11277 8 Hex Nut 7 8 14 GL11276 9 Top Roller 2 6 Steel Top Roller GL11285 8 12 Steel Top Roller GL11300 2 8 CTS Copper Top Roller OPT GL13803 10 Cup Point Set Screw 5 18 GL11289 11 Dowel Pin GL11290 12Cone Pt Set Screw 5 18 GL11066 ID ...

Page 15: ...0 625 0 344 2 720 0 018 0 078 0 083 2 980 65 73 0 0 74 0 74 15 88 8 74 69 09 0 46 1 98 2 1 75 7 3 3 500 0 035 0 031 0 625 0 344 3 344 0 018 0 078 0 083 3 600 80 88 9 0 89 0 79 15 88 8 74 84 94 0 46 1 98 2 1 91 4 31 2 4 000 0 040 0 031 0 625 0 344 3 834 0 020 0 083 0 083 4 100 90 101 6 1 02 0 79 15 88 8 74 97 38 0 51 2 11 2 1 104 1 4 4 500 0 045 0 031 0 625 0 344 4 334 0 020 0 083 0 083 4 600 100 1...

Page 16: ...ONS 1 2 3 4 5 6 7 8 Nominal Size Tubing Outside Diameter Gasket Seat A 0 03 in 0 76mm Groove Width B 0 03 0 00 in 0 76 0 00mm Groove Diameter C Nominal Groove Depth D Min Wall T Max Flare Diam Actual Tolerance Actual Tolerance 0 000 In In mm In mm In mm In mm In mm In mm In mm In mm In mm In mm 2 2 125 0 002 0 002 0 610 0 300 2 029 0 020 0 048 0 058 2 220 54 0 0 05 0 05 15 5 7 6 51 54 0 51 1 2 1 6...

Page 17: ...top to correct IPS VerifyGrooveDiameterStopNutsare fullybackedoff 3 Pipe flare excessive Pipe stand adjusted too high Tool is tilted forward Incorrect pipe stand offset positioning Pipe is over tracking Warped bottom roll shaft See PipeSet up Positioning See GrooverSet up See PipeSet up Positioning Replacedamagedbottomrollshaft Thehingedcollarmaybemissing Replacedamagedparts 4 While grooving loud ...

Page 18: ...l industrial fire protection oil and gas and commercial and residential construction Its portfolio of leading brands includes ABZ Valve AFCON Anvil Anvil EPS Anvil Services Basic PSA Beck Catawissa Cooplet FlexHead FPPI Gruvlok J B Smith Merit North Alabama Pipe Quadrant SCI Sharpe SlideLOK SPF and SprinkFLEX With headquarters in Commerce CA and Exeter NH ASC also has ISO 9001 2015 certified produ...

Reviews:

No comments

Brands by name

Popular brands

Load more brands