Asada ROLL GROOVER 640 Instruction Manual Download Page 18

ROLL GROOVER 640

18

TROUBLESHOOTING

● Before asking for repairs, check following troubleshooting.

● If the problem cannot be solved, contact the shop you purchased or our sales office.

Phenomenon

Causes

Counter Measures

Groove width is 
narrow or wide.

Size of Grooving Roller & Grooving 
Shaft doesn't match the size of the 
material.

Use the right size of Grooving Roller & 
Grooving Shaft match the material size.

The combination of Grooving Roller & 
Grooving Shaft is not correct.

Use the right combination of Grooving 
Roller & Grooving Shaft.

Grooving Roller or Grooving Shaft is 
worn out.

Replace the worn out parts.

Groove depth 
is shallower or 
deeper.

Thickness of Depth gauge doesn't 
match the size of the material.

Use the right Depth gauge matches the 
size of the material.

The material is oblong.

Operate a material which is perfectly 
circled.

eed Screw Handle is turned too fast.

Turn the Handle at the indicated speed.

Groove depth is 
meandering.

The surface of the material is oblique.

Cut the material vertically.

The material is bent.

Operate the material which is straight.

Feed Screw Handle is turned too fast.

Turn the Handle at the indicated speed.

The material is set unparalleled to 
the ground. (Lower than Threading 
Machine)

Check whether the material and 
Threading Machine are parallel to the 
ground.

The cutting 
surface of the 
material is 
buccinal.

Feed Screw Handle is turned too fast.

Turn the Handle at the indicated speed.

The material is set unparalleled to 
the ground. (Higher than Threading 
Machine)

Check if the machine and material are 
parallel to the ground.

The setting angle of the material is 
too large from the center axis of the 
Spindle.

Adjust to the right direction and angle 
from the center axis of the Spindle.

The cutting surface of the material is 
aslant.

Cut the material straight.

The material is 
coming off from 
the machine.

Feed Screw Handle is turned too fast.

Turn the Handle at according to the 
following indicated speed.

The material is set unparalleled to the 
ground.

Check if the machine and material are 
parallel to the ground.

The material is set without any angle 
from the center axis of the Spindle. (It is 
set straight to the Threading Machine.)

Adjust to the right direction and angle 
from the center axis of the Spindle.

Something is stuck on Grooving Shaft 
or it’s worn out.

Make sure to clean Grooving Shaft or 
replace it.

Summary of Contents for ROLL GROOVER 640

Page 1: ...Portable Roll Groover ROLL GROOVER 640 Read through this manual carefully before using the machine INSTRUCTION MANUAL...

Page 2: ...d be safer at the rate which it was Designed for Upon receiving the machine check the following Check that the machine is built conforming to the specifications stated in your order Check the overall...

Page 3: ...Workpiece will rotate during working Loose clothing can get easily tangled into moving parts DANGER WARNING Always use the machine at the voltage indicated on Machine Plate Otherwise the machine may...

Page 4: ...nd our catalogs A failure to do so will lead to accident or injury Do not carry out use of the work beyond capability and except specification No men other than the people concerned are allowed to com...

Page 5: ...chine Base Bracket that matches to the Threading Machine must be used Otherwise it will not allow proper processing and may cause a damage to the machine Make sure to check the dimensions after the op...

Page 6: ...eed Screw Feed Screw Handle Adjust Nut Connection Shaft Hex Wrench 4 Grooving Body Base Bracket Warning labels are attached on the units Instruction for safety operation is written on the label so ple...

Page 7: ...legs S781315 PIPE Jack Ball L In case of using a threading machine with legs S781945 Vetsa Level Level Code No Description GR028 Roller Shaft Set 1 GR031 Roller Shaft Set 11 4 11 2 GR033 Roller Shaft...

Page 8: ...working with a long and heavy material Set the Threading Machine on flat surface and adjust the height of the machine The tank side of the Threading Machine is designed to be inclined Please upper the...

Page 9: ...ving Body Fix them by using Hex Socket Bolt M8 x25L and 4 pcs of Spring Washer 8 in the standard accessories Required Base Brackets are different depending on the Threading Machine Please use the suit...

Page 10: ...d upper Roller Bracket OPERATION Guide Bar Base Bracket Set 1 Hammer Chuck Hold 2 Cut Straight Un smooth Cutting Slant Cutting Not Deformed Smooth O the Burr Feed Screw Handle Turn 4 Grooving Roller C...

Page 11: ...Threading Machine Direction shown on the graph In case of setting a material more than 0 5 degrees aslant it may not only cause of overload and damage the machine but also deformed grooves Meander gro...

Page 12: ...o the material For 1 2 of schedule 10 and schedule 40 For 2 1 2 6 of schedule 10 and 2 1 2 4 of schedule 40 For 5 6 of schedule 40 Tighten up the fixing screw of Adjust Nut and fix the nut Slightly lo...

Page 13: ...the material opens turn off the machine immediately and stop the rotation of the material The material may come off from Grooving Shaft and drop This might cause of a serious injury Loosen up Feed Scr...

Page 14: ...sen up the handle and upper Roller Bracket Then turn off the Threading Machine Remove the material from Grooving Shaft Feed Screw Handle Touches Body Stop 3 Material Rotating Once or More 4 Threading...

Page 15: ...er Groove Depth A B 25 1 34 0 16 0 0 4 0 9 7 1 0 8 30 4 0 1 0 1 80 32 1 1 4 42 7 16 0 0 4 0 9 7 1 0 8 39 1 0 1 0 1 80 40 1 1 2 48 6 16 0 0 4 0 9 7 1 0 8 45 0 0 1 0 1 80 50 2 60 5 16 0 0 4 0 9 8 7 0 8...

Page 16: ...Shaft Remove Grooving Roller and Thrust Washer Install Grooving Roller and Thrust Washer with the required size insert Roller Shaft and fix it with the fixing screw Install as the size seal of Groovin...

Page 17: ...a wire brush Make sure that there is no damage or worn out on Grooving Roller If there is replace to new Grooving Roller In order to use the machine efficiently for a long time remove dirt on the mac...

Page 18: ...rew Handle is turned too fast Turn the Handle at the indicated speed The material is set unparalleled to the ground Lower than Threading Machine Check whether the material and Threading Machine are pa...

Page 19: ...ROLL GROOVER 640 19...

Page 20: ...Ver 03 Code No IM0467 A...

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