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Artesis AMT Toolkit, User Manual

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PS.01-KL.11-REV:00  

 

Artesis Asset Management Toolkit (AMT)  

  

Users Manual 

 

 

 
 
 

 

 

 

 

 
 

 AMT Toolkit* 

 
 

NO CHANGES ALLOWED 
TO THIS MANUAL 
WITHOUT PRIOR 
APPROVAL FROM 
APPLICABLE APPROVALS 
AGENCIES 

Summary of Contents for AMT Toolkit

Page 1: ...PS 01 KL 11 REV 00 Artesis Asset Management Toolkit AMT Users Manual AMT Toolkit NO CHANGES ALLOWED TO THIS MANUAL WITHOUT PRIOR APPROVAL FROM APPLICABLE APPROVALS AGENCIES...

Page 2: ......

Page 3: ...l entities cited Printed in Turkey Uncontrolled when transmitted electronically Contact Information The following contact information is provided for those times when you cannot contact your local rep...

Page 4: ...enance planning information as well as its timing is issued based on the observations in the field and is approximate and considers the average behavior of different types of equipment Since each piec...

Page 5: ...ion 15 3 2 The front panel 15 3 2 1 Confirming ENTER and CLEAR 15 3 2 2 Using the front panel buttons 16 3 2 3 Setting numeric values 16 3 3 Configuring for use 16 3 3 1 Master reset 16 3 3 2 Entering...

Page 6: ...uipment Faults and their diagnoses using AMT Toolkit 29 4 2 Reporting 30 4 3 Advance Use Power Spectral Density 37 4 4 Advance Use Waveform 38 5 Troubleshooting 39 5 1 Introduction 39 5 2 Use of the A...

Page 7: ...tar delta connected motors 56 7 3 4 SoftStarter 57 7 4 Appendix 4 Menu settings and parameters of AMU Unit 58 7 5 Appendix 5 Edit Settings Menu items 59 7 6 Appendix 6 Flowcharts for AMU use 67 7 6 1...

Page 8: ...ransformers and cables Artesis AMT Toolkit is connected to motor cables using current sensors and voltage cables and it collects data from motor driven system and saves to SQL database At the end of t...

Page 9: ...oolkit accessories include the following CURRENT TRANSFORMERS Four sets of split core current transformers Class 1 Conforms to IEC185 BS7626 and BSEN60044 1 IEC 60044 1 Current transformers are 100 5A...

Page 10: ...ich is basically used to complete all configuration tasks i e database settings AMU device connection settings equipment hierarchy Configuration Application is also used to set up device according to...

Page 11: ...are included within AMT Toolkit a If it is suitable then check the motor nameplate for rated current in order to use appropriate transformation ratio b If not check usability of existing CTs 4 Check...

Page 12: ...onnections 1 Select appropriate 1 Amp or 5 Amp AMU for voltage and current connections AMU for 1 Amp is provided for direct connections to the existing current transformers with 1 Amp secondary output...

Page 13: ...are present at the input terminals of this device Accordingly this unit must be used in accordance with all local and national codes for the installation and operation of low voltage electrical equipm...

Page 14: ...evice to finish Learn and Improve modes and to get into Monitor mode 20 Right click on the device and select Waveform submenu Download waveform data until Save icon enabled and save it to a text file...

Page 15: ...de power should be applied to the unit AMU requires between 100 and 240VAC obtained from a single phase neutral and ground At this stage the Power indicator at the left of the front panel will light I...

Page 16: ...motor current so that it is bypassed effectively during all normal operation NOTE AMU should never be used on a system that employs soft starters for speed control or other un bypassed uses Please re...

Page 17: ...l operation requires that AMU is set up and used correctly 3 2 The front panel 3 2 1 Confirming ENTER and CLEAR Once the sensors have been connected and power has been applied to the AMU unit the Powe...

Page 18: ...tton pressing the other button i e CLEAR after ENTER and vice versa will cancel the action 3 2 3 Setting numeric values Similarly numeric values can be entered using the arrow buttons When a value is...

Page 19: ...UP button until the letter m appears in the first position Press and confirm ENTER and then press ENTER again to enter the Edit Settings menu 3 3 3 The Edit settings menu Throughout this manual paths...

Page 20: ...to the motor without an external sensor i e voltage connections on low voltage units requires a calibration factor of 1 3 3 3 3 Motor settings Nominal voltage current and frequency The nominal voltage...

Page 21: ...ation Other communications settings All other communications settings should be left at the factory defaults if the AMU networking software is being used If another software package is employed i e SC...

Page 22: ...m is displayed AMU does not process the data taken from current and voltage channels Therefore AMU cannot monitor the motor status It is therefore important to ascertain the cause of the alarm at the...

Page 23: ...t levels are within set limits and that the phase angle between the V1 and I11 I12 channels is appropriate If AMU detects that some condition is not met an alarm is raised which the user should invest...

Page 24: ...connected to I31 I32 Furthermore the polarities of the two currents IS and IT have been reversed I11 has been exchanged with I12 and I31 with I32 NOTE Once AMU has determined the correct phases the u...

Page 25: ...processed to produce a database consisting of a collection of data sets representing the behavior of the motor system under the load conditions that the motor has met in practice It is therefore impo...

Page 26: ...3 4 5 3 Iteration cycle time In general a data processing cycle takes between 60 120 seconds depending on several factors First AMU requires relatively unchanging data over a minimum time period durin...

Page 27: ...ive the motor several additional precautions are needed The voltage frequency is expected to be constant within well defined limits for direct line driven motors but can vary considerably when an inve...

Page 28: ...d that the original values of each setting be recorded prior to changing them After changing certain settings it may be necessary to relearn the motor Menu Group Setting Usage Harmonic Values Harmonic...

Page 29: ...ould shorten the flash lifetime On the other hand the longer data are stored in volatile memory the greater the potential for data loss if power fails As a compromise the user can set a suitable time...

Page 30: ...DOWN buttons allows the user to select to display the most recent values for the parameters in the following table Displayed Parameter Unit Admittance A V Phase angle o degree Power factor Active pow...

Page 31: ...trum of the current evident in specific frequencies AMU uses differences between the expected current obtained from the model and the actual current These differences include only abnormalities genera...

Page 32: ...efore any fault of the equipment that affects the motor or the three phase system is also observed by AMU 4 2 Reporting Artesis AMT Toolkit was developed to meet a market requirement for a portable co...

Page 33: ...nnection between deteriorating condition and reduced efficiency Excessive misalignment voltage imbalance or mechanical unbalance can have serious impact as can heating caused by bearing or electrical...

Page 34: ...Equipment Faults Diagnosis and Reporting 32...

Page 35: ...nt Faults Diagnosis and Reporting 33 Sample Report with two pages including descriptions of existing faults a chart displaying their levels descriptions of electrical values and a table listing their...

Page 36: ...ency deteriorates by as much as 5 over time if slippage occurs Bearing Problem Bearing s should be checked EEE The presence of bearing defects often results in reduced efficiency or even severe damage...

Page 37: ...current unbalance EEE Voltage and current unbalance cause heat and up to 3 energy efficiency problems The electrical parameters their definitions and their expected values are given below Power Facto...

Page 38: ...urrent level exceeds 10 of the nameplate value Frequency The rate of changing direction of an alternating voltage or current is called the frequency and it is measured in hertz Hz which is the number...

Page 39: ...nce Software alerts the user when the current unbalance exceeds 3 4 3 Advance Use Power Spectral Density Although AMT Toolkit excels at providing the user with actionable information in a concise prac...

Page 40: ...ddition to Power Spectral Density displays Waveform chart is provided to check three voltage and three current data together or separately The figure below shows the waveform data in logarithmic psd f...

Page 41: ...lta topology have an extra 30 phase shift and the current phase angles should lie between 30 and 60 In either case check that the motor topology has correctly been entered on the AMU front panel and t...

Page 42: ...n constant should be 1 If the calibration is correct the sensor may be defective and should be changed Check the current balance levels using the AMU front panel A value below 15 is acceptable but abo...

Page 43: ...s no user serviceable parts and must be returned to either Artesis or its designated agents if repair is needed 5 4 Cleaning Clean the display and the keypad periodically using a dry cloth Detergents...

Page 44: ...ft pane Then Delete button is clicked to delete the company 4 Canceling Editing Adding or editing can be canceled by clicking Cancel Editing button 6 1 2 Motors Motors can be edited using the pane bel...

Page 45: ...AES for AMT Software 43 6 2 Reports 6 2 1 Report Assignment and Viewing Reports are listed on the left by clicking on the Reports group or Report menu Report ribbon bar...

Page 46: ...yboard or by clicking Remove button on the Report ribbon bar 2 Renaming a report A report can be renamed by clicking Rename button on ribbon bar or by right clicking on the report and selecting Rename...

Page 47: ...waveform file can be assigned by clicking Assign Waveform File button on ribbon bar or by right clicking on the report and selecting Assign Waveform File from the context menu 5 Viewing a report A re...

Page 48: ...AES for AMT Software 46 6 2 2 PSD The PSD chart of the report data can be viewed by clicking PSD tab on the right...

Page 49: ...2 3 Waveform The waveform of the report data is plotted in VI Waveform tab on the right Three voltage and three current data can be viewed in time domain frequency domain or logarithmic frequency doma...

Page 50: ...a is selected and dragged from the list and dropped into the related company s motor on the left pane New report will be added to the sub list of that motor 6 3 Settings 6 3 1 License License informat...

Page 51: ...be used without any limitation of number of licenses To change the license mode to unlimited the code no on license form should be sent to Artesis An activation password will be sent back which is sup...

Page 52: ...an error occurred 0x400000 No data error There is no data present 0x800000 Data acquisition error An error occurred during data acquisition causing insufficient data to be acquired 0x01000000 Paramet...

Page 53: ...urrent exceeds upper threshold limit 0x0400 High current Ch3 Current exceeds upper threshold limit 0x0800 Motor not running All currents were measured below their acceptable No current limits 0x1000 M...

Page 54: ...e values admittance estimated physical parameters 0x800000 Frequency range CHECK MOTOR and LEARN only The measured frequency differed from the nominal value During the learning period AMU learns the m...

Page 55: ...or An unexpectedly large value was calculated for the modeling error This is generally an indication of an unstable line condition and will usually pass 0x04 Data size reset Values for some quantities...

Page 56: ...must be able to withstand the maximum expected inrush currents and should be selected accordingly Transformers should be selected such that the nominal motor values for current and voltage are minimu...

Page 57: ...T Toolkit 7 3 1 Low voltage line driven motors with current transformers Max cable distance between CT and AMU is 40 meters for 2 5mm2 cross section 15 VA Burden Rate V1V2 V3 I11 I12 I21 I22 I31 I32 T...

Page 58: ...otor R T S Variable Speed Driver Output Input 3 AC 3 AC V1V2 V3 I11 I12 I21 I22 I31 I32 AMT Toolkit Phase Ground Neutral 7 3 3 Low voltage line driven star delta connected motors V1V2 V3 I11 I12 I21 I...

Page 59: ...Appendices 57 7 3 4 SoftStarter V1V2 V3 I11 I12 I21 I22 I31 I32 3 Induction Motor U V W R S T AMT Tookit Phase Ground Neutral 1A SOFT STARTER R S T BY PASS CONTACTOR...

Page 60: ...Appendices 58 7 4 Appendix 4 Menu settings and parameters of AMU Unit AMU menu is password protected and the default password for the menu is m The default password can be changed from the AMU menu...

Page 61: ...ve power V I Cos Display only N A N A Voltage balance Calculated based on NEMA National Electrical Manufacturers Association definition A measure of imbalance between phases 0 perfect balance Display...

Page 62: ...nic distortion of the selected input channel Display only N A N A 1st Harmonic Harmonic contents of the selected input channel Display only N A N A 3rd Harmonic Display only N A N A 5th Harmonic Displ...

Page 63: ...Edit Display 0 1 500000 VAC 230 VAC Nominal current Nominal motor working current Edit Display 0 1 30000 A 300 A Nominal frequency Nominal line frequency or most common inverter operating frequency E...

Page 64: ...y 0 100 90 Max Current Maximum permitted current upper limit as above nominal Edit Display 0 100 90 Low voltage Minimum acceptable level below which voltage is considered to be zero for line and power...

Page 65: ...splay 0 100 30 Versions Firmware version Release version of unit Display only N A N A Database version Database version for remote monitoring Display only N A N A Algorithm Algorithm version Display o...

Page 66: ...00 Update iterations Number of iterations used for UPDATE Edit Display 10 20000 1500 Flash save rate Number of iterations after which the flash will be automatically updated with new data If the devic...

Page 67: ...be set to close on the rising edge of a transition above the set fault level The relay can be reset by selecting either Acknowledge or Reset relay Acknowledge will cause the relay to close only when...

Page 68: ...determined automatically AMU during CHECK MOTOR If set the order can be changed manually from the following item Edit Display ON OFF OFF Phase order The current phase ordering Voltages are RST curren...

Page 69: ...Appendices 67 7 6 Appendix 6 Flowcharts for AMU use 7 6 1 Running AMU Edit Settings and Check Motor...

Page 70: ...Appendices 68 7 6 2 Running AMU Learn...

Page 71: ...Appendices 69 7 6 3 Running AMU MONITOR IMPROVE UPDATE...

Page 72: ...Appendices 70 7 6 4 Running AMU Alarm conditions...

Page 73: ...Appendices 71...

Page 74: ...Appendices 72...

Page 75: ...n Mounting Portable indoor use AMBIENT CONDITIONS Operating Temperature 0 40 C 32 104 F Humidity 90 non condensing Pollution Degree 2 Altitude 2000 m 6562 ft INPUT SUPPLY VOLTAGE The power supply volt...

Page 76: ...0 5Nm 4 4 lb in Maximum 0 6Nm 5 3 lb in Power Supply Connector Wire Gauge Minimum 30 AWG Maximum 12 AWG Power Supply Connector Screw Torque Minimum 0 5Nm 4 4 lb in Maximum 0 6Nm 5 3 lb in Cables of Re...

Page 77: ...um Maximum Measurable Maximum Permissible Units Voltage 480 277 20 520 300 606 350 VAC Frequency 50 60 25 90 90 Hz CURRENT MEASUREMENT Current transformer and current sensors must meet local standards...

Page 78: ...New Zealand C tick IEC EN 61326 1 Immunity for Industrial Environments IEC EN 61326 1 Emissions for Industrial Environments Electrical Safety Europe Electrical Safety Directive 2006 95 EC EN 61010 1...

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