6110 Lamb Road • Wyoming, NY 14591
www.arp-hivoltageinsulators.com
Phone: 585.495.6231 • Fax: 585.495.6526
email: [email protected]
Div. of TMP Technologies Inc.
Advanced Rubber Products
Camden Printing Form 25169 - Rev. 8-15
Installation Instructions for Attaching Cutout
& Coupling Insulator to Mounting Bracket
Part A. Install guide with coupling insulator and mounting bracket
Part B. Install guide with coupling insulator and cutout switch
☞
Carriage bolt installed in coupling insulator
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Coupling insulator
Fuse cutout switch
Lock washer
Plain washer
☞
Carriage bolt installed in mounting bracket.
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Plain washer
Mounting bracket
External-tooth lockwasher
Lock washer
Coupling insulator
Step 2
☞
Fuse cutout switch installed on the terminal of coupling
insulator
(
Note
. Located between the grooves of the terminal)
Step 3
☞
Plain washer/lock washer & nut installation.
Step 4
☞
Check the installed fuse cutout switch.
Step 2
☞
The external-tooth lockwasher is into the carriage bolt.
(
Note
. The placement of the external-tooth lockwasher
between the fuse cutout center insert and the bracket)
☞
Coupling insulator installation.
(
Note
. Under the flat portion of terminal of
coupling insulator)
Step 3
☞
Plain washer/lock washer
& nut installation.
Step 4
Part A. Install guide with coupling insulator and mounting bracket
Part B. Install guide with coupling insulator and cutout switch
☞
Carriage bolt installed in coupling insulator
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Coupling insulator
Fuse cutout switch
Lock washer
Plain washer
☞
Carriage bolt installed in mounting bracket.
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Plain washer
Mounting bracket
External-tooth lockwasher
Lock washer
Coupling insulator
Step 2
☞
Fuse cutout switch installed on the terminal of coupling
insulator
(
Note
. Located between the grooves of the terminal)
Step 3
☞
Plain washer/lock washer & nut installation.
Step 4
☞
Check the installed fuse cutout switch.
Step 2
☞
The external-tooth lockwasher is into the carriage bolt.
(
Note
. The placement of the external-tooth lockwasher
between the fuse cutout center insert and the bracket)
☞
Coupling insulator installation.
(
Note
. Under the flat portion of terminal of
coupling insulator)
Step 3
☞
Plain washer/lock washer
& nut installation.
Step 4
Part A. Install guide with coupling insulator and mounting bracket
Part B. Install guide with coupling insulator and cutout switch
☞
Carriage bolt installed in coupling insulator
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Coupling insulator
Fuse cutout switch
Lock washer
Plain washer
☞
Carriage bolt installed in mounting bracket.
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Plain washer
Mounting bracket
External-tooth lockwasher
Lock washer
Coupling insulator
Step 2
☞
Fuse cutout switch installed on the terminal of coupling
insulator
(
Note
. Located between the grooves of the terminal)
Step 3
☞
Plain washer/lock washer & nut installation.
Step 4
☞
Check the installed fuse cutout switch.
Step 2
☞
The external-tooth lockwasher is into the carriage bolt.
(
Note
. The placement of the external-tooth lockwasher
between the fuse cutout center insert and the bracket)
☞
Coupling insulator installation.
(
Note
. Under the flat portion of terminal of
coupling insulator)
Step 3
☞
Plain washer/lock washer
& nut installation.
Step 4
Part A. Install guide with coupling insulator and mounting bracket
Part B. Install guide with coupling insulator and cutout switch
☞
Carriage bolt installed in coupling insulator
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Coupling insulator
Fuse cutout switch
Lock washer
Plain washer
☞
Carriage bolt installed in mounting bracket.
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Plain washer
Mounting bracket
External-tooth lockwasher
Lock washer
Coupling insulator
Step 2
☞
Fuse cutout switch installed on the terminal of coupling
insulator
(
Note
. Located between the grooves of the terminal)
Step 3
☞
Plain washer/lock washer & nut installation.
Step 4
☞
Check the installed fuse cutout switch.
Step 2
☞
The external-tooth lockwasher is into the carriage bolt.
(
Note
. The placement of the external-tooth lockwasher
between the fuse cutout center insert and the bracket)
☞
Coupling insulator installation.
(
Note
. Under the flat portion of terminal of
coupling insulator)
Step 3
☞
Plain washer/lock washer
& nut installation.
Step 4
Part A. Install guide with coupling insulator and mounting bracket
Part B. Install guide with coupling insulator and cutout switch
☞
Carriage bolt installed in coupling insulator
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Coupling insulator
Fuse cutout switch
Lock washer
Plain washer
☞
Carriage bolt installed in mounting bracket.
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Plain washer
Mounting bracket
External-tooth lockwasher
Lock washer
Coupling insulator
Step 2
☞
Fuse cutout switch installed on the terminal of coupling
insulator
(
Note
. Located between the grooves of the terminal)
Step 3
☞
Plain washer/lock washer & nut installation.
Step 4
☞
Check the installed fuse cutout switch.
Step 2
☞
The external-tooth lockwasher is into the carriage bolt.
(
Note
. The placement of the external-tooth lockwasher
between the fuse cutout center insert and the bracket)
☞
Coupling insulator installation.
(
Note
. Under the flat portion of terminal of
coupling insulator)
Step 3
☞
Plain washer/lock washer
& nut installation.
Step 4
Part A. Install guide with coupling insulator and mounting bracket
Part B. Install guide with coupling insulator and cutout switch
☞
Carriage bolt installed in coupling insulator
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Coupling insulator
Fuse cutout switch
Lock washer
Plain washer
☞
Carriage bolt installed in mounting bracket.
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Plain washer
Mounting bracket
External-tooth lockwasher
Lock washer
Coupling insulator
Step 2
☞
Fuse cutout switch installed on the terminal of coupling
insulator
(
Note
. Located between the grooves of the terminal)
Step 3
☞
Plain washer/lock washer & nut installation.
Step 4
☞
Check the installed fuse cutout switch.
Step 2
☞
The external-tooth lockwasher is into the carriage bolt.
(
Note
. The placement of the external-tooth lockwasher
between the fuse cutout center insert and the bracket)
☞
Coupling insulator installation.
(
Note
. Under the flat portion of terminal of
coupling insulator)
Step 3
☞
Plain washer/lock washer
& nut installation.
Step 4
Part A. Install guide with coupling insulator and mounting bracket
Part B. Install guide with coupling insulator and cutout switch
☞
Carriage bolt installed in coupling insulator
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Coupling insulator
Fuse cutout switch
Lock washer
Plain washer
☞
Carriage bolt installed in mounting bracket.
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Plain washer
Mounting bracket
External-tooth lockwasher
Lock washer
Coupling insulator
Step 2
☞
Fuse cutout switch installed on the terminal of coupling
insulator
(
Note
. Located between the grooves of the terminal)
Step 3
☞
Plain washer/lock washer & nut installation.
Step 4
☞
Check the installed fuse cutout switch.
Step 2
☞
The external-tooth lockwasher is into the carriage bolt.
(
Note
. The placement of the external-tooth lockwasher
between the fuse cutout center insert and the bracket)
☞
Coupling insulator installation.
(
Note
. Under the flat portion of terminal of
coupling insulator)
Step 3
☞
Plain washer/lock washer
& nut installation.
Step 4
Part A. Install guide with coupling insulator and mounting bracket
Part B. Install guide with coupling insulator and cutout switch
☞
Carriage bolt installed in coupling insulator
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Coupling insulator
Fuse cutout switch
Lock washer
Plain washer
☞
Carriage bolt installed in mounting bracket.
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Plain washer
Mounting bracket
External-tooth lockwasher
Lock washer
Coupling insulator
Step 2
☞
Fuse cutout switch installed on the terminal of coupling
insulator
(
Note
. Located between the grooves of the terminal)
Step 3
☞
Plain washer/lock washer & nut installation.
Step 4
☞
Check the installed fuse cutout switch.
Step 2
☞
The external-tooth lockwasher is into the carriage bolt.
(
Note
. The placement of the external-tooth lockwasher
between the fuse cutout center insert and the bracket)
☞
Coupling insulator installation.
(
Note
. Under the flat portion of terminal of
coupling insulator)
Step 3
☞
Plain washer/lock washer
& nut installation.
Step 4
Part A. Install guide with coupling insulator and mounting bracket
Part B. Install guide with coupling insulator and cutout switch
☞
Carriage bolt installed in coupling insulator
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Coupling insulator
Fuse cutout switch
Lock washer
Plain washer
☞
Carriage bolt installed in mounting bracket.
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Plain washer
Mounting bracket
External-tooth lockwasher
Lock washer
Coupling insulator
Step 2
☞
Fuse cutout switch installed on the terminal of coupling
insulator
(
Note
. Located between the grooves of the terminal)
Step 3
☞
Plain washer/lock washer & nut installation.
Step 4
☞
Check the installed fuse cutout switch.
Step 2
☞
The external-tooth lockwasher is into the carriage bolt.
(
Note
. The placement of the external-tooth lockwasher
between the fuse cutout center insert and the bracket)
☞
Coupling insulator installation.
(
Note
. Under the flat portion of terminal of
coupling insulator)
Step 3
☞
Plain washer/lock washer
& nut installation.
Step 4
Part A. Install guide with coupling insulator and mounting bracket
Part B. Install guide with coupling insulator and cutout switch
☞
Carriage bolt installed in coupling insulator
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Coupling insulator
Fuse cutout switch
Lock washer
Plain washer
☞
Carriage bolt installed in mounting bracket.
(
Note
. Under the head of carriage bolt )
Step 1
Carriage bolt
Plain washer
Mounting bracket
External-tooth lockwasher
Lock washer
Coupling insulator
Step 2
☞
Fuse cutout switch installed on the terminal of coupling
insulator
(
Note
. Located between the grooves of the terminal)
Step 3
☞
Plain washer/lock washer & nut installation.
Step 4
☞
Check the installed fuse cutout switch.
Step 2
☞
The external-tooth lockwasher is into the carriage bolt.
(
Note
. The placement of the external-tooth lockwasher
between the fuse cutout center insert and the bracket)
☞
Coupling insulator installation.
(
Note
. Under the flat portion of terminal of
coupling insulator)
Step 3
☞
Plain washer/lock washer
& nut installation.
Step 4
Step 1:
Once Mounting Bracket is attached to the
Cross Arm the Carriage Bolt is installed from bottom
of mounting bracket
Step 2:
The external star washer is placed onto the
carriage bolt to go between the Mounting Bracket &
Coupling Insulator
Step 3:
Coupling Insulator End Fitting is placed flat
surface down above the Star Washer
Step 4:
Flat Washer, Lock
Washer & Nut are threaded
onto Carriage Bolt and
Torqued to 40ft/lbs.
Step 1:
Carriage Bolt is installed with head of bolt
thru flat side of Coupling Insulator
Step 2:
Cutout Switch is placed over the Carriage
bolt and registered by the recessed area of the
Coupling Switch
Step 3:
Flat Washer, Lock Washer & Nut are
threaded onto Carriage Bolt and Torqued to 40ft/lbs.
Step 4:
Verify all Bolts are tight and Cutout is
ready for Connection of all Cables
Carriage Bolt
Lock washer
Plain washer
Mounting bracket
Coupling insulator
External-tooth lockwasher
Plain washer
Lock washer
Carriage Bolt
Coupling insulator
Fuse cutout switch
Part A: Installing Coupling Insulator to Nema Mounting Bracket
Part B: Installing Coupling Insulator to Cutout Switch
Torque to 40ft/lbs
Pa
rt
A.
In
st
all
gu
id
ewit
h
cou
plin
g
in
su
lat
or
an
d
m
ou
ntin
g
brac
ket
Pa
rt
B.
In
st
all
gu
id
ewit
h
cou
plin
g
in
su
lat
or
an
d
cu
tou
tswit
ch
☞
Carriag
e
bolt
installed
in
coupling
insulator
(
Note
.Under
the
head
of
carriage
bolt
)
Step
1
Carriag
ebo
lt
Co
upling
insulato
r
Fuse
cuto
ut
switch
Lo
ck
washe
r
Plain washe
r
☞
Carriag
e
bolt
installed
in
m
ounting
brack
et.
(
Note
.Under
the
head
of
carriage
bolt
)
Step
1
Carriag
ebo
lt
Plain washe
r
Mo
unting
bracke
t
Ex
ternal
-to
oth
lo
ckwashe
r
Lo
ck
washe
r
Co
upling
insulato
r
Step
2
☞
Fuse
cutout
sw
itch
installed
on
the
term
inal
of
coupling
insulator
(
Note
.Located
between
the
grooves
of
the
terminal)
Step
3
☞
Plain
washer/lock
washer
&
nut
installation.
Step
4
☞
Check
the
installed
fuse
cutout
sw
itch.
Step
2
☞
The
ex
ternal
-tooth
lock
wash
er
is
into
the
carriag
e
bolt.
(
Note
.The
placement
of
the
external
-tooth
lockwasher
between
the
fuse
cutout
center
insert
and
the
bracket)
☞
Coupling
insulator
installation.
(
Note
.Under
the
flat
portion
of
terminal
of
coupling
insulator)
Step
3
☞
Plain
washer/lock
washer
&
nut
installation.
Step
4
Torque to 40ft/lbs
Pa
rtA.
In
stall
gu
ide
wit
h cou
plin
g in
su
lat
or
an
d m
ou
ntin
g b
rac
ket
Pa
rtB
. In
stall
gu
ide
wit
h cou
plin
g in
su
lat
or
an
d cu
tou
t swit
ch
☞
Carriag
e bolt
installed
in
coupling
insulator
(
Note
. Under
the
head
of
carriage
bolt
)
Step
1
Carriag
e bo
lt
Co
upling
insulato
r
Fuse
cuto
ut
switch
Lo
ck
washe
r
Plain washe
r
☞
Carriag
e bolt
installed
in
mounting
brack
et.
(
Note
. Under
the
head
of
carriage
bolt
)
Step
1
Carriag
e bo
lt
Plain washe
r
Mo
unting
bracke
t
Ex
ternal
-to
oth
lockwashe
r
Lo
ck
washe
r
Co
upling
insulato
r
Step
2
☞
Fuse
cutout
sw
itch
installed
on
the
term
inal
of
coupling
insulator
(
Note
. Located
between
the
grooves
of
the
terminal)
Step
3
☞
Plain
washer/lock
washer
&
nut
installation.
Step
4
☞
Check
the
installed
fuse
cutout
sw
itch.
Step
2
☞
The
ex
ternal
-tooth
lock
wash
er
is
into
the
carriag
e bolt.
(
Note
. The
placement
of
the
external
-tooth
lockwasher
between
the
fuse
cutout
center
insert
and
the
bracket)
☞
Coupling
insulator
installation.
(
Note
. Under
the
flat
portion
of
terminal
of
coupling
insulator)
Step
3
☞
Plain
washer/lock
washer
&
nut
installation.
Step
4
™
