ARO PD01X Operator'S Manual Download Page 4

Page 4 of 12

PX01X-XXX-XXX-AXXX (en)

y

 Kynar® is a registered trademark of the Arkema Inc.

y

 Loctite® and 242 are registered trademarks of the Henkel Loctite Corporation 

y

y

 ARO® is a registered trademark of Ingersoll-Rand Company 

y

 Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P.

y

y

 Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company) 

y

OPERATING INSTRUCTIONS

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Always flush the pump with a solvent compatible with 
the material being pumped if the material being pumped 
is subject to “setting up” when not in use for a period of 
time.

y

Disconnect the air supply from the pump if it is to be in-
active for a few hours.

y

The outlet material volume is governed not only by the 
air supply, but also by the material supply available at 
the inlet. The material supply tubing should not be too 
small or restrictive. Be sure not to use hose which might 
collapse.

MAINTENANCE

y

This product is not intended to be repairable. However, 
some service items are available.

y

Provide a clean work surface to protect sensitive internal 
moving parts from contamination from dirt and foreign 
matter during service disassembly and reassembly.

y

Keep good records of service activity and include the 
pump in preventive maintenance program.

y

At the end of its service life, please dispose of pump and 
contents properly.

PE01X PUMP OPERATION

y

Solenoid control allows the cycle rate of the pump to be 
controlled electronically.
With Solenoid control, when the solenoid is energized, 
the pump strokes and dispenses the fluid in one cham-
ber. When  the  solenoid  is  de-energized,  the  pump 
strokes in the opposite direction, dispensing the fluid in 
the other chamber.
By providing continuous ON - OFF signals to the so-
lenoid, the fluid transfer rate may be increased or de-
creased remotely.

y

End of stroke feedback can be used in conjunction with 
the solenoid valve to cycle the pump based upon com-
pletion of each stroke.

y

The leak detection option incorporates an optical fluid 
sensor in each air chamber to provide a signal when a 
diaphragm has failed and fluid is leaking through the 
pump.

GENERAL DESCRIPTION

The ARO diaphragm pump offers high volume delivery even 
at low air pressures, easy self priming and the ability to pump 
various viscosity materials. The pump is designed to corre-
spond to the needs of the user by offering a variety of wetted 
parts configurations to handle almost any application.
Air operated double diaphragm pumps utilize a pressure 
differential in the air chambers to alternately create suction 
and positive fluid pressure in the fluid chambers. Flat checks 
insure a positive flow of fluid.
Pump cycling will begin as air pressure is applied and it will 
continue to pump and keep up with the demand. It will build 
and maintain line pressure and will stop cycling once maxi-
mum line pressure is reached (dispensing device closed) and 
will resume pumping as needed.
The Acetal material used in this pump contains stainless steel 
fibers. It’s conductivity allows it to be connected to a suitable 
ground. A ground screw is provided for this.

AIR AND LUBE REQUIREMENTS

WARNING

 EXCESSIVE AIR PRESSURE. Can cause pump 

damage, personal injury or property damage.

y

A filter capable of filtering out particles larger than 50 
microns should be used on the air supply. In most ap-
plications there is no lubrication required other than the 
“O” ring lubricant which is applied during assembly or repair.

y

The pump, when fitted with flex checks, can be rotated 
360° to suit the application. It may be mounted upside 
down or on the wall with no effect on suction lift or op-
erating efficiency. The filter and regulator need to be ori-
ented in a normal vertical direction to function properly.

y

If lubricated air is present, make sure that it is compatible 
with the “O” rings and seals in the air motor section of the 
pump.

INSTALLATION

y

Apply PTFE tape or pipe sealant to threads upon assem-
bly to prevent leakage.

y

Secure the diaphragm pump legs to a suitable surface to 
insure against damage by vibration.

y

When  the  diaphragm  pump  is  used  in  a  forced-feed 
(flooded inlet) situation, it is recommended that a “Check 
Valve” be installed at the air inlet.

RELEASED 28/Apr/2014 16:33:18 GMT

MARTELI BOMBAS Y 

EQUIPOS S.A. DE C.V.

www.marteli.com.mx 

Tel.(81)800-804-11 y 12 

[email protected]

Summary of Contents for PD01X

Page 1: ...ressure 125 psig 8 6 bar Maximum Flow Rate 5 3 gpm 20 lpm Maximum Material Inlet Pressure 10 psig 0 69 bar Displacement Cycle 125 p s i g 0 019 gal 0 072 ltrs Maximum Particle Size 1 16 dia 1 6 mm MaximumTemperature Limits diaphragm ball seat material Acetal 10 to 180 F 12 to 82 C E P R EPDM 60 to 280 F 51 to 138 C Kynar PVDF 10 to 200 F 12 to 93 C Hytrel 20 to 150 F 29 to 66 C Neoprene 0 to 200 F...

Page 2: ...ality Code B Solenoid 12VDC 24VAC and 22VAC D Solenoid 24VDC 48VAC and 44VAC A Solenoid 120VAC 110VAC AND 60VDC C Solenoid 240VAC 220VAC AND 120VDC G Solenoid 12VDC ATEX Zone 1 H Solenoid 24VDC ATEX Zone 1 K Solenoid 220VAC ATEX Zone 1 N Solenoid with no Coil 0 Standard Valve Block No Solenoid Specialty Code 2 Blank if no Speciality Code NOTICE All possible options are shown in the chart however c...

Page 3: ...ly loosening and removing outlet hose or piping from pump WARNING HAZARDOUS MATERIALS Can cause serious injury or property damage Do not attempt to return a pump to the factory or service center that contains hazardous material Safe handling practices must comply with local and national laws and safety code requirements y Obtain Material Safety Data Sheets on all materials from the supplier for pr...

Page 4: ...e a signal when a diaphragm has failed and fluid is leaking through the pump GENERAL DESCRIPTION The ARO diaphragm pump offers high volume delivery even at low air pressures easy self priming and the ability to pump various viscosity materials The pump is designed to corre spond to the needs of the user by offering a variety of wetted parts configurations to handle almost any application Air opera...

Page 5: ...8001 K 1 47516486001 P 1 61 Outlet Manifold 47516490001 D 1 47516491001 K 1 47516489001 P 1 43 Ground Lug 93004 Co 1 63 Pipe Plug 93832 2 D 4 93832 3 K 4 93832 1 P 4 SEAT OPTIONS PX01X XXX XXX AXXX BALL FLEX CHECK OPTIONS PX01X XXX XXX AXXX 21 22 5 8 o d 42 XXX Seat Qty Mtl XXX Ball Qty Mtl XXX FLEX CHECK Qty Mtl DXX 96580 2 4 D XAX 96481 A 4 Sp XJX 96744 2 4 B KXX 96580 3 4 K XCX 96481 C 4 H XNX ...

Page 6: ...FASTENERS c 26 Screws 51 55 in lbs 5 8 6 2 Nm d 6 Diaphragm Screw Washer 60 70 in lbs 6 8 7 9 Nm LUBRICATION SEALANTS e Apply Lubriplate FML 2 grease 94276 to all O rings U cups and mating parts f Apply Loctite 242 to threads PX01X XXX XXX AXXX FLUID SECTION RELEASED 28 Apr 2014 16 33 18 GMT MARTELI BOMBAS Y EQUIPOS S A DE C V www marteli com mx Tel 81 800 804 11 y 12 ventas marteli com mx ...

Page 7: ...24028276 1 D 173 O Ring 24243313 1 U 283 Diaphragm Failure Detector PE01X XXX XXX XXEXX 96270 1 2 PE01X XXX XXX XXLXX 96270 1 2 PE01X XXX XXX XXNXX 96270 1 2 PARTS LIST PX01X XXX XXX AXXX Item Description Part no Qty Mtl 403 Valve AII PE01X with SoIenoid 114102 1 413 Coil Nut All PE01X with Solenoid 119380 1 414 Coil 120 VAC PE01X XXX XXX XAXXX 116218 33 1 Coil 24 VAC 12VDC PE01X XXX XXX XBXXX 116...

Page 8: ...129 283 135 132 3 1 3 3 414 417 403 416 415 418 413 429 167 3 173 TORQUE REQUIREMENTS NOTE DO NOT OVERTIGHTEN FASTENERS c 26 Screws 25 28 in lbs 2 8 3 2 Nm LUBRICATION SEALANTS e Apply Lubriplate FML 2 grease 94276 to all O rings U cups and mating parts f Apply Loctite 242 to threads RELEASED 28 Apr 2014 16 33 18 GMT MARTELI BOMBAS Y EQUIPOS S A DE C V www marteli com mx Tel 81 800 804 11 y 12 ven...

Page 9: ...OLE CABLE ASSEMBLIES PIN 2 PIN 3 PIN 4 PIN 1 End of Stroke Cycle Sensor Pinout Wiring Diagram No Connector 1 BROWN PNP Output L L 10 TO 30 VDC 0 VDC Load 200 mA MAX 4 BLACK 3 BLUE Diaphragm Failure Detector Wiring Diagram TURCK PICOFAST CONNECTOR PSW 3M S90 A C B BN PIN A SCHEMATIC SENSOR SCHEMATIC BLK PIN C LOAD 40 mA MAX BU PIN B 24 0 10 V D C PINOUT FUNCTION A 24 VDC B 0 VDC C SIGNAL RELEASED 2...

Page 10: ...r multiport models HEX HLX HRX only DIMENSIONS A 7 2 182 mm H 1 9 48 6 mm Q 1 4 18 PTF SAE Short Z 1 4 18 PTF SAE Short B 3 9 100 0 mm J 2 4 61 mm R 3 4 14 NPTF C 4 6 117 0 mm K 3 9 99 mm S 1 4 NPTF BSPT Hybrid D 6 8 173 0 mm L 2 1 53 mm T 1 4 NPTF BSPT Hybrid E 0 3 8 8 mm M 3 2 81 mm U 3 4 14 NPTF F 6 1 156 mm N 7 2 184 mm X 1 4 18 NPTF BSPT Hybrid G 0 8 20 7 mm P 5 6 142 2 mm Y 1 4 NPTF BSPT Hyb...

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