ARO PD01X Operator'S Manual Download Page 3

PX01X-XXX-XXX-AXXX (en)

Page 3 of 12

EXCESSIVE AIR PRESSURE

STATIC SPARK

HAZARDOUS MATERIALS

HAZARDOUS PRESSURE

WARNING

EXCESSIVE AIR PRESSURE. Can cause per-

sonal injury, pump damage or property damage.

y

Do not exceed the maximum inlet air pressure as 
stated on the pump model plate.

y

Be sure material hoses and other components are able 
to withstand fluid pressures developed by this pump. 
Check all hoses for damage or wear. Be certain dispens-
ing device is clean and in proper working condition.

WARNING

STATIC SPARK. Can cause explosion 

resulting in severe injury or death. Ground pump and 
pumping system.

y

PX01X-HDS-XXX are Groundable Acetal pumps: Use 
the pump ground lug provided. Connect to a 12 ga. 
(minimum) wire (kit 66885-1 is included) to a good 
earth ground source.

y

Sparks can ignite flammable material and vapors.  

y

The pumping system and object being sprayed must be 
grounded when it is pumping, flushing, recirculating or 
spraying flammable materials such as paints, solvents, 
lacquers, etc. or used in a location where surrounding 
atmosphere is conducive to spontaneous combustion. 
Ground the dispensing valve or device, containers, hos-
es and any object to which material is being pumped.

y

Secure pump, connections and all contact points to 
avoid vibration and generation of contact or static spark.

y

Consult local building codes and electrical codes for 
specific grounding requirements.

y

After grounding, periodically verify continuity of 
electrical path to ground. Test with an ohmmeter 
from each component (e.g., hoses, pump, clamps, 
container, spray gun, etc.) to ground to insure conti-
nuity. Ohmmeter should show 0.1 ohms or less.

y

Submerse the outlet hose end, dispensing valve or 
device in the material being dispensed if possible. 
(Avoid free streaming of material being dispensed.)

y

Use hoses incorporating a static wire.

y

Use proper ventilation.

y

Keep inflammables away from heat, open flames and sparks.

y

Keep containers closed when not in use.

WARNING

Pump exhaust may contain contaminants. 

Can cause severe injury. Pipe exhaust away from work 
area and personnel.

y

In the event of a diaphragm rupture, material can be 
forced out of the air exhaust muffler.

y

Pipe the exhaust to a safe remote location when 
pumping hazardous or inflammable materials.

y

Use a grounded 1/4” minimum i.d. hose between the 
pump and the muffler.

WARNING

HAZARDOUS PRESSURE. Can result in 

serious injury or property damage. Do not service 
or clean pump, hoses or dispensing valve while the 
system is pressurized.

y

Disconnect air supply line and relieve pressure from 
the system by opening dispensing valve or device 
and / or carefully and slowly loosening and removing 
outlet hose or piping from pump.

WARNING

HAZARDOUS MATERIALS. Can cause serious 

injury or property damage. Do not attempt to return 
a pump to the factory or service center that contains 
hazardous material. Safe handling practices must 
comply with local and national laws and safety code 
requirements.

y

Obtain Material Safety Data Sheets on all materials 
from the supplier for proper handling instructions.

CAUTION

 Verify the chemical compatibility of the 

pump wetted parts and the substance being pumped, 
flushed or recirculated. Chemical compatibility may 
change with temperature and concentration of the 
chemical(s) within the substances being pumped, 
flushed or circulated. For specific fluid compatibility, 
consult the chemical manufacturer.

CAUTION

 Maximum temperatures are based 

on mechanical stress only. Certain chemicals will 
significantly reduce maximum safe operating 
temperature. Consult the chemical manufacturer for 
chemical compatibility and temperature limits. Refer 
to PUMP DATA on page 1 of this manual.

CAUTION

 Be certain all operators of this equipment 

have been trained for safe working practices, 
understand it’s limitations, and wear safety goggles / 
equipment when required.

CAUTION

 Do not use the pump for the structural 

support of the piping system. Be certain the system 
components are properly supported to prevent stress 
on the pump parts.

y

Suction and discharge connections should be flex-
ible connections (such as hose), not rigid piped, 
and should be compatible with the substance being 
pumped.

CAUTION

 Prevent unnecessary damage to the 

pump. Do not allow pump to operate when out of 
material for long periods of time.

y

Disconnect air line from pump when system sits idle 
for long periods of time.

CAUTION

Use only genuine ARO

®

 replacement parts to 

assure compatible pressure rating and longest service life.

NOTICE

 Install the pump in the vertical position. The 

pump may not prime properly if the balls do not check by 
gravity upon start-up.

NOTICE

RE-TORQUE ALL FASTENERS BEFORE 

OPERATION. Creep of housing and gasket materials may 
cause fasteners to loosen. Re-torque all fasteners to insure 
against fluid or air leakage.

NOTICE

 Replacement warning labels are available 

upon request: Static Spark” pn \ 93616-1, Diaphragm 
Rupture” pn \ 93122.

WARNING

=

Hazards or unsafe practices which 
could result in severe personal injury, 
death or substantial property damage.

CAUTION

=

Hazards or unsafe practices which 
could result in minor personal injury, 
product or property damage.

NOTICE

=

Important installation, operation or
maintenance information.

OPERATING AND SAFETY PRECAUTIONS

READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

RELEASED 28/Apr/2014 16:33:18 GMT

MARTELI BOMBAS Y 

EQUIPOS S.A. DE C.V.

www.marteli.com.mx 

Tel.(81)800-804-11 y 12 

[email protected]

Summary of Contents for PD01X

Page 1: ...ressure 125 psig 8 6 bar Maximum Flow Rate 5 3 gpm 20 lpm Maximum Material Inlet Pressure 10 psig 0 69 bar Displacement Cycle 125 p s i g 0 019 gal 0 072 ltrs Maximum Particle Size 1 16 dia 1 6 mm MaximumTemperature Limits diaphragm ball seat material Acetal 10 to 180 F 12 to 82 C E P R EPDM 60 to 280 F 51 to 138 C Kynar PVDF 10 to 200 F 12 to 93 C Hytrel 20 to 150 F 29 to 66 C Neoprene 0 to 200 F...

Page 2: ...ality Code B Solenoid 12VDC 24VAC and 22VAC D Solenoid 24VDC 48VAC and 44VAC A Solenoid 120VAC 110VAC AND 60VDC C Solenoid 240VAC 220VAC AND 120VDC G Solenoid 12VDC ATEX Zone 1 H Solenoid 24VDC ATEX Zone 1 K Solenoid 220VAC ATEX Zone 1 N Solenoid with no Coil 0 Standard Valve Block No Solenoid Specialty Code 2 Blank if no Speciality Code NOTICE All possible options are shown in the chart however c...

Page 3: ...ly loosening and removing outlet hose or piping from pump WARNING HAZARDOUS MATERIALS Can cause serious injury or property damage Do not attempt to return a pump to the factory or service center that contains hazardous material Safe handling practices must comply with local and national laws and safety code requirements y Obtain Material Safety Data Sheets on all materials from the supplier for pr...

Page 4: ...e a signal when a diaphragm has failed and fluid is leaking through the pump GENERAL DESCRIPTION The ARO diaphragm pump offers high volume delivery even at low air pressures easy self priming and the ability to pump various viscosity materials The pump is designed to corre spond to the needs of the user by offering a variety of wetted parts configurations to handle almost any application Air opera...

Page 5: ...8001 K 1 47516486001 P 1 61 Outlet Manifold 47516490001 D 1 47516491001 K 1 47516489001 P 1 43 Ground Lug 93004 Co 1 63 Pipe Plug 93832 2 D 4 93832 3 K 4 93832 1 P 4 SEAT OPTIONS PX01X XXX XXX AXXX BALL FLEX CHECK OPTIONS PX01X XXX XXX AXXX 21 22 5 8 o d 42 XXX Seat Qty Mtl XXX Ball Qty Mtl XXX FLEX CHECK Qty Mtl DXX 96580 2 4 D XAX 96481 A 4 Sp XJX 96744 2 4 B KXX 96580 3 4 K XCX 96481 C 4 H XNX ...

Page 6: ...FASTENERS c 26 Screws 51 55 in lbs 5 8 6 2 Nm d 6 Diaphragm Screw Washer 60 70 in lbs 6 8 7 9 Nm LUBRICATION SEALANTS e Apply Lubriplate FML 2 grease 94276 to all O rings U cups and mating parts f Apply Loctite 242 to threads PX01X XXX XXX AXXX FLUID SECTION RELEASED 28 Apr 2014 16 33 18 GMT MARTELI BOMBAS Y EQUIPOS S A DE C V www marteli com mx Tel 81 800 804 11 y 12 ventas marteli com mx ...

Page 7: ...24028276 1 D 173 O Ring 24243313 1 U 283 Diaphragm Failure Detector PE01X XXX XXX XXEXX 96270 1 2 PE01X XXX XXX XXLXX 96270 1 2 PE01X XXX XXX XXNXX 96270 1 2 PARTS LIST PX01X XXX XXX AXXX Item Description Part no Qty Mtl 403 Valve AII PE01X with SoIenoid 114102 1 413 Coil Nut All PE01X with Solenoid 119380 1 414 Coil 120 VAC PE01X XXX XXX XAXXX 116218 33 1 Coil 24 VAC 12VDC PE01X XXX XXX XBXXX 116...

Page 8: ...129 283 135 132 3 1 3 3 414 417 403 416 415 418 413 429 167 3 173 TORQUE REQUIREMENTS NOTE DO NOT OVERTIGHTEN FASTENERS c 26 Screws 25 28 in lbs 2 8 3 2 Nm LUBRICATION SEALANTS e Apply Lubriplate FML 2 grease 94276 to all O rings U cups and mating parts f Apply Loctite 242 to threads RELEASED 28 Apr 2014 16 33 18 GMT MARTELI BOMBAS Y EQUIPOS S A DE C V www marteli com mx Tel 81 800 804 11 y 12 ven...

Page 9: ...OLE CABLE ASSEMBLIES PIN 2 PIN 3 PIN 4 PIN 1 End of Stroke Cycle Sensor Pinout Wiring Diagram No Connector 1 BROWN PNP Output L L 10 TO 30 VDC 0 VDC Load 200 mA MAX 4 BLACK 3 BLUE Diaphragm Failure Detector Wiring Diagram TURCK PICOFAST CONNECTOR PSW 3M S90 A C B BN PIN A SCHEMATIC SENSOR SCHEMATIC BLK PIN C LOAD 40 mA MAX BU PIN B 24 0 10 V D C PINOUT FUNCTION A 24 VDC B 0 VDC C SIGNAL RELEASED 2...

Page 10: ...r multiport models HEX HLX HRX only DIMENSIONS A 7 2 182 mm H 1 9 48 6 mm Q 1 4 18 PTF SAE Short Z 1 4 18 PTF SAE Short B 3 9 100 0 mm J 2 4 61 mm R 3 4 14 NPTF C 4 6 117 0 mm K 3 9 99 mm S 1 4 NPTF BSPT Hybrid D 6 8 173 0 mm L 2 1 53 mm T 1 4 NPTF BSPT Hybrid E 0 3 8 8 mm M 3 2 81 mm U 3 4 14 NPTF F 6 1 156 mm N 7 2 184 mm X 1 4 18 NPTF BSPT Hybrid G 0 8 20 7 mm P 5 6 142 2 mm Y 1 4 NPTF BSPT Hyb...

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