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507746-01

Issue 1821

Page 12 of 39

Condensate Drain 

After removal of drain pan plug(s), check drain hole(s) 

to verify that drain opening is fully open and free of any 

debris. Also check to make sure that no debris has 

fallen into the drain pan during installation that may plug 

up the drain opening.

 IMPORTANT

Main Drain

Connect the main drain and route downward to drain line 

or sump. Do not connect drain to a closed waste system. 

See Figure 13 for typical drain trap configuration.

Overflow Drain

It is recommended that the overflow drain is connected to 

an overflow drain line for all units. If overflow drain is not 

connected, it must be plugged with provided cap.

For  downflow  orientation,  the  overflow  drain  MUST  be 

connected and routed to a overflow drain line. See Figure 

ABOVE

FINISHED

SPACE?

OVERFLOW DRAIN LINE

ALWAYS RUN AN OVERFLOW DRAIN LINE.  IF NOT POSSIBLE TO

ROUTE  OVERFLOW  DRAIN  LINE,  INSTALL  LOW  VOLTAGE

OVERFLOW  SWITCH  KIT. WIRE  KIT  TO  SHUT  DOWN

COMPRESSOR PER INSTRUCTIONS.

NO

YES

CAT. NO.

X3169

CLEAN OUT

VENT

PRESS IN

(DO NOT GLUE)

VENT MUST EXTEND

ABOVE HEIGHT OF

COIL DRAIN PAN BY

TWO INCHES (51MM)

1” X 3/4” X 3/4”

REDUCING

TEE WITH

PLUG

P-TRAP

1

 49P66,

J-TRAP 91P90 OR

ANY PVC SCH 40

¾” P- OR J-TRAP

OVERFLOW

DRAIN

AIR HANDLER DRAIN PAN

WHEN A COIL IS LOCATED ABOVE A FINISHED SPACE, A

3/4” (19.1MM) SECONDARY DRAIN LINE MUST BE:

CONNECTED TO SECONDARY DRAIN PAN 

OR

CONNECTED TO THE OVERFLOW DRAIN OUTLET OF

THE AIR HANDLER DRAIN PAN.

TRAPS  MUST  BE  DEEP  ENOUGH  TO  OFFSET  MAXIMUM  STATIC  DIFFERENCES  —

GENERALLY, TWO INCHES (51MM).

DRAIN  LINE  SHOULD

SLOPE A MINIMUM OF

ONE  INCH  PER  10

FEET  (25MM  PER  3

METERS)

NOTE 

—  WHEN  A  AIR  HANDLER  IS  LOCATED

ABOVE  A  FINISHED  SPACE  THE  SECONDARY

DRAIN PAN MUST HAVE A LARGER FOOTPRINT

THAN THE AIR HANDLER.

MAIN

DRAIN

TO APPROVED

DRAIN

FOR  NEGATIVE  PRESSURE  COILS  (BLOWER

AFTER COIL) TRAPS ARE REQUIRED ON ALL

DRAIN LINES CONNECTED TO COIL.

COMPACT OVERFLOW SWITCH WITH 3/4” FEMALE SLIP INLET

AND  MALE  ADAPTER,  TWO  PART  DESIGN  FOR  USE  WHERE

OBSTRUCTIONS PREVENT DIRECT THREADING

SECONDARY

DRAIN PAN

2”

(51MM)

TRAP DEPTH

1

 P-TRAP 49P66 REQUIRES A LARGER INSTALLATION SPACE THAN THE J-TRAP 91P90.

2

 PIPE NIPPLE PROVIDED IN BAG ASSEMBLY - SCH 80, 3/4” I. D. X 5” - 34K7401 (1): CUT THE PIPE IN HALF AND USE IT TO ROUTE THE  MAIN DRAIN.

MAIN

DRAIN

PROVIDED

PIPE NIPPLE

 2

CUT  TO

REQUIRED

LENGTH

SIDE VIEW

Figure 13. Typical Main and Overflow Drain Installations

12  for  main  and  overflow  drain  locations  based  on  coil 

orientation.

LEFT-HAND AIR

DISCHARGE

MAIN DRAIN ON

RIGHT

OVERFLOW

DRAIN ON LEFT

UP-FLOW OR

DOWN-FLOW

RIGHT-HAND AIR

DISCHARGE

Figure 12. Main and Overflow Drain Locations Based 

on Coil Orientation 

Best Practices

The following best practices are recommended for the 

condensate removal process:
• 

Main and overflow drain lines should NOT be smaller 

than both drain connections at drain pan.

• 

Overflow  drain  line  should  run  to  an  area  where 

homeowner will notice drainage.

Summary of Contents for BCE7S Series

Page 1: ...LINKS GUIDE ON PAGE 19 Save these instructions for future reference INSTALLATION INSTRUCTIONS BCE7S Series Air Handler P 507746 01 P507746 01 Manufactured By Allied Air Enterprises LLC A Lennox Intern...

Page 2: ...AIR TOP VIEW FRONT VIEW SIDE VIEW BLOWER A B C 11 1 16 281 F D E COIL 5 8 16 5 8 16 5 8 16 5 8 16 5 8 16 LOW VOLTAGE RIGHT SIDE LINE VOLTAGE LEFT SIDE DOWN FLOW POSITION 1 25 UP FLOW POSITION CONDENS...

Page 3: ...ly Air Opening FILTER LOW VOLTAGE INLETS TOP AND LEFT SIDE END VIEW BLOWER B C D Coil 3 4 19 3 4 19 3 4 19 Return Air Opening F E 5 8 16 5 8 16 5 8 16 END VIEW Air Flow OPTIONAL ELECTRIC HEAT FIELD IN...

Page 4: ...while handling this equipment and wear gloves and protective clothing CAUTION A thermostat is not included and must be ordered separately A Comfort Sync thermostat must be used in communicating appli...

Page 5: ...han 24 inches 610 mm allow a minimum of the cabinet depth plus 2 inches 51 mm Table 1 Installation Clearances This unit must be matched with an indoor coil as specified in the AHRI Database Coils prev...

Page 6: ...urn air plenum on a stand that is at least 14 from the floor to allow for proper air return An optional upflow unit stand as listed in Table 2 is available Model Kit Number All unit sizes 45K32 Table...

Page 7: ...NT VIEW END VIEW ANGLE IRON OR SHEET METAL ELECTRICAL INLET CLEARANCE 4 102 mm 1 2 SCREWS MAXIMUM Figure 3 Suspending Horizontal Unit Horizontal Left Hand Discharge Application NOTE For horizontal app...

Page 8: ...ration of humid air 9 Knock out drain seal plate from access door Secure plate to cabinet front flange with screw provided 10 Flip access door and replace it on the unit 11 Set unit so that it is slop...

Page 9: ...PROPERLY SIZED FLOOR OPENING AIR HANDER UNIT Figure 9 Downflow Combustible Flooring Base 8 For downflow installation on combustible flooring an additive base must be used as illustrated in Figure 9 D...

Page 10: ...to protect against burns Wash hands with soap and water after handling brazing alloys and flux CAUTION To prevent the build up of high levels of nitrogen when purging it must be done in a well ventila...

Page 11: ...E REQUIREMENTS NOTE REFRIGERANT LINE SETS SHOULD BE ROUTED TO ALLOW FILTER ACCESSIBILITY NOTE BCE7S SERIES UNITS USE NITROGEN OR DRY AIR AS A HOLDING CHARGE IF THERE IS NO PRESSURE WHEN THE RUBBER PLU...

Page 12: ...SECONDARY DRAIN PAN OR CONNECTED TO THE OVERFLOW DRAIN OUTLET OF THE AIR HANDLER DRAIN PAN TRAPS MUST BE DEEP ENOUGH TO OFFSET MAXIMUM STATIC DIFFERENCES GENERALLY TWO INCHES 51MM DRAIN LINE SHOULD S...

Page 13: ...ure which results in water blow off problems This is especially important when the unit is installed in an unconditioned area Make sure the liquid line and suction line entry points are sealed with ei...

Page 14: ...507746 01 Issue 1821 Page 14 of 39 Figure 14 BCE7S Air Handler Unit Typical Wiring Diagram...

Page 15: ...R W3 H W2 W2 W1 W1 W1 O O O L L Y1 Y1 Y1 Y2 Y2 G G C C C T T D B Y2 DS O D SENSOR X2658 Y2 OUT BL 1 1 CUT ON BOARD LINK R O CUT ON BOARD LINK R DS WHEN DEHUMIDIFICATION TERMINAL IS USED CUT ON BOARD L...

Page 16: ...OL SEE FIGURE 19 BCE7S JUMPER AND LINK GUIDE FOR FURTHER DETAILS Figure 17 Control Field Wiring Cooling Application Humidification Control and Second Stage Outdoor Fan Relay Wiring Non Communicating F...

Page 17: ...n communicating and non communicating control connections and wire run lengths Label Label Function Thermostat R 24VAC i RSbus data high connection i RSbus data low connection C 24VAC command ground O...

Page 18: ...RV or ERV to ensure indoor blower demand C The C terminal shall interconnect the signal ground of the room thermostat with secondary transformer ground TR and chassis ground GND R The R terminal shall...

Page 19: ...UT ON H FOR HUMIDIFIER OR ACCESSORY INTERLOCK SMART AUTO SMART AUTO COOLING MODE BLOWER SPEED HIGH SPEED MEDIUM LOW SPEED LOW SPEED 1 2 3 4 MEDIUM HIGH SPEED 1 2 3 4 1 2 3 4 1 2 3 4 COOLING HP MODE HE...

Page 20: ...al on the thermostat block Configurations are as follows If jumper is installed in SMART Humidification position Default H terminal is active if heat demand is present and indoor blower is running If...

Page 21: ...and motor runs at 100 until demand is satisfied D Once demand is met motor runs at 50 for 30 seconds E Motor ramps down to stop Display An on board single character LED display see Figure 19 for LED d...

Page 22: ...andler model size and capacity Blinking P 1 When the correct Unit Sized Code is displayed RELEASE push button Selected code will ash for 10 second period 2 During ten second period HOLD push button un...

Page 23: ...sensors the alarm will be sent if valid temperature reading is lost Compare outdoor sensor resistance to temperature resistance charts in unit installation instructions Replace sensor pack if necessa...

Page 24: ...heat Either the pilot relay contacts did not close or the relay coil in the electric heat section did not energize Heat section stage 1 failed Pilot relay contacts did not close or the relay coil in...

Page 25: ...880 1100 1320 NORM 600 800 1000 1200 600 800 1000 1200 540 720 900 1080 540 720 900 1080 NOTES The effect of static pressure filter and electric heater resistance is included in the air volumes liste...

Page 26: ...2055 2145 NORM 1425 1625 1805 2005 1425 1625 1805 2005 1205 1375 1555 1725 1205 1375 1555 1725 NOTES The effect of static pressure filter and electric heater resistance is included in the air volumes...

Page 27: ...and indoor air handler follow thermostat demand BASIC MODE only active on a Y1 thermostat demand Normal Operation 1 On On On Acceptable 24 VAC High 100 Thermostat energizes Y1 and de energizes D on a...

Page 28: ...when humidity is greater than setpoint Dehumidification demand 2 On On On On Demand 0 VAC High 70 Dehumidification demand ONLY 1 On On On On Demand 0 VAC High 70 Thermostat will keep outdoor unit ene...

Page 29: ...handler control will automatically de energize higher heat sections Indoor blower will immediately deliver CFM as set by heating mode jumper on air handler control with activation of first electric h...

Page 30: ...r control to display unit size code letter or number for each air handler model for three seconds Yes No IMPORTANT Field replacement controls may need to be manually configured to validate air handler...

Page 31: ...t electric heat 22 volt DC relay coils are energizing A If relay coil current is detected within ten seconds air handler control will show a 1 on the single character LED display indicating that the f...

Page 32: ...indoor blower CFM settings are identical for cooling and heat pump 2 Set Blower Adjust Selection jumper pin 3 Set Cooling Mode Blower Ramping jumper pin Cooling calls All ramping profiles are active H...

Page 33: ...ir handler control De energize indoor blower per ramping profile No Yes Air handler control on board link must be cut between Y1 and Y2 to allow two stage cooling operation Air Handler Control AHC Ind...

Page 34: ...s appear then release button To clear error codes stored in memory continue to hold push button while the solid three horizontal bars are displayed Release button when solid is displayed Solid c start...

Page 35: ...he indoor blower relay energizes The normally open contacts close causing the indoor blower motor to operate The circuit between R and Y is completed closing the circuit to the contactor in the outdoo...

Page 36: ...rrounding ambient air will affect the inside surface temperature of the cabinet The temperature humidity difference between the inside and outside of the cabinet can cause condensation on the inside o...

Page 37: ...y pan been provided under the unit with separate drain for units installed above a finished ceiling or in any installation where condensate overflow could cause damage Have ALL unused drain pan ports...

Page 38: ...ng Mode Return Duct Temperature ___________ THERMOSTAT Adjusted and Programmed Return External Static ______ ______ Total External Static ______ ______ 6 Supply Duct Temperature ___________ Temperatur...

Page 39: ..._____ Total External Static ______ ______ 6 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature...

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