Ariens 915001, Service Manual

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915 EZRIDER SERVICE MANUAL
TABLE
OF
CONTENTS
SECTION
1 :
INTRODUCTION
1 .1 Safety Alert Symbol .................... 1-1
1 .2 Signal Words ......................... 1-1
1 .4
Preparation ........................... 1-1
1 .5 Service Position ....................... 1-1
1 .6 Cleaning and Storage ................... 1-1
1 .3
Safety Rules .......................... 1-2
SECTION
2:
SPECIFICATIONS
2.1 Domestic and International Models ........ 2-3
SECTION
3:
INSTRUCTIONS
&
ADJUSTMENTS
3.1 Filing the Fuel Tank .................... 3-9
3.2 General Lubrication .................... 3-9
3.3 Checking the Fastners ................. 3-10
3.4 Checking the Engine Oil ............... 3-10
3.5 Changing the Engine Oil ............... 3-10
3.6 Checking Engine Cooling ............... 3-10
3.7 Cleaning the Air Cleaner ............... 3-11
3.8 Changing the Air Cleaner Element ........ 3-11
3.9 Checking the Tires .................... 3-11
3.10 Checking the PTO Clutch ............... 3-11
3.11 Checking the Transmission Fluid ......... 3-12
3.12 Priming the Transmission ............... 3-12
3.13 Adjustment of Transmission Neutral Hydro .3-13
3.14 Adjusting the Directional Control Levers ... 3-14
3.15 Adjusting the Brake Hydro .............. 3-14
3.16 Adjusting the Operator's Seat ........... 3-15
3.17 Mower Deck Belt Adjustment ............ 3-15
3.18 Mower Belt Replacement ............... 3-15
3.19 Mower Deck Spindle Lubrication ......... 3-15
3.20 Transaxle Belt Replacement ............ 3-16
3.21 Jackshaft Drive Belt Replacement ........ 3-16
SECTION
4:
ENGINE
4.1 Engine Trouble Shooting ............. .4-16
4.2 Engine Removal .................... .4-16
4.3 Engine Installation .................. .4-16
SECTION
5:
DRIVE TRAIN
5.1 Transmission Trouble Shooting ......... 5-18
5.2 Transmission Removal ................ 5-19
5.3 Transmission Repair (Major) ........... 5-19
5.4 Transmission Installation .............. 5-26
5.2 Transmission Removal ................ 5-26
5.3 Transmission Repair (Major) ........... 5-29
5.4 Transmission Installation .............. 5-3 2
SECTION
6:
PTO
6.1 PTO Jackshaft Removal ............... 6-3 4
6.2 PTO Jackshaft Repair ................ 6-3 4
6.3 PTO Jackshaft Installation ............. 6-3 4
SECTION 7: LIFT SYSTEM
7.1 Lift System ......................... 7-3 5
7.2 Lift System Removal ................. 7-3 5
7.3 Lift System Installation ................ 7-3 5
SECTION
8:
Fuel System
8.1 Trouble Shooting .................... 8-3 6
8.2 Fuel Pump ......................... 8-3 6
8.3 Fuel System Contamination ............ 8-3 6
8.4
Fuel Tank .......................... 8-3 6
SECTION
9:
ELECTRICAL
9.1 Tools .............................. 9-3 7
9.2 Electrical Measurement ............... 9-3 7
9.3
Battery ............................ 9-3 8
9.4 Switches ........................... 9-4 1
9.5 Solenoids and Relays ................ 9-4 2
9.6 Lighting Circuits ..................... 9-4 3
9.7 Fuses ............................. 9-4 3
9.8 Didoes and Rectifiers ................. 9-4 3
9.9 Electric Clutches ..................... 9-4 4
9.10 EZR Electrical ....................... 9-4 4
01546200 Orig. 9/98 Ariens ® ii