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Argo ACS106M, Installation Instructions Manual

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Argo ACS106M Installation Instructions Manual Download Page 121

ASBS

AS2S

121

11-18.  How to Use the Test Run Setting 

1. Set DIP switch [DS] No. 1 on the wireless receiver

unit PCB from OFF to the ON position. 

2. All indicator lamps in the display section blink dur-

ing test run operation.  

3. No temperature control is available during the test

run.

4. After the test run, be sure to reset DIP switch No.

1 back to the OFF position and check that no indi-

cator lamps are blinking.

Be aware that test run is not possible if the ceiling
panel is not attached.

To avoid placing an excessive load on the equip-
ment, use this function only when conducting the
test run.

NOTE

1234

OFF

DS switch “1”

T

est run

T

est

Sub remote 

controller unit

Main remote 

controller unit

ON

Normal

Fig. 11-21

06-065 Mini ECO-i II for ARGO  2/8/06  4:37 PM  Page 121

Summary of Contents for ACS106M

Page 1: ...ncealed Duct ADS22MH ADS28MH ADS36MH ADS56MH ADS73MH ADS106MH ADS140MH ADPS Concealed Duct ADPS73MH ADPS106MH ADPS140MH High Static Pressure AFS Floor Standing AFS22MH AFS28MH AFS36MH AFS56MH AFS73MH AFNS Concealed Floor AFNS22MH AFNS28MH AFNS36MH AFNS56MH AFNS73MH Standing Refrigerant R410A is used in the outdoor units AES Heat Pump Unit ES04MMIH AES05MMIH AES06MMIH Optional Controllers Remote Co...

Page 2: ... fire hazard When Transporting Be careful when picking up and moving the indoor and outdoor units Get a partner to help and bend your knees when lifting to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Installing In a Room Properly insulate any tubing run inside a room to prevent sweating that can cause dripping and water damage to wa...

Page 3: ...rying power etc Most importantly the multi air conditioner system is able to replenish a large amount of refrigerant com pared to conventional individual air conditioners If a single unit of the multi air conditioner system is to be installed in a small room select a suitable model and installation procedure so that if the refrigerant acci dentally leaks out its density does not reach the limit an...

Page 4: ... performance and cause defects of the unit 2 2 Since refrigerant composition changes and performance decreases when gas leaks collect the remaining refrigerant and recharge the required total amount of new refrigerant after fixing the leak 3 Different tools required 3 1 Tool specifications have been changed due to the characteristics of R410A Some tools for R22 and R407C type refrigerant systems c...

Page 5: ...uid 3 2 Use R410A exclusive cylinder only Single outlet valve with siphon tube Liquid refrigerant should be recharged with the cylinder standing on end as shown 06 065 Mini ECO i II for ARGO 2 8 06 4 37 PM Page 5 ...

Page 6: ...Indoor Unit 3 10 Placing the Unit Inside the Ceiling 3 11 Installing the Drain Piping 3 12 Checking the Drainage 4 Way Air Discharge Semi Concealed Type ASS Type 43 3 13 Preparation for Suspending 3 14 Suspending the Indoor Unit 3 15 Placing the Unit Inside the Ceiling 3 16 Installing the Drain Piping 3 17 Checking the Drainage Wall Mounted Type AWS Type 47 3 18 Removing the Rear Panel from the Un...

Page 7: ...for Test Run 10 2 Test Run Procedure 10 3 Outdoor Unit PCB Setting 10 4 Auto Address Setting 10 5 Caution for Pump Down 10 6 Meaning of Alarm Messages 11 HOW TO INSTALL THE WIRELESS REMOTE CONTROLLER RECEIVER 111 REM HLASS for 4 Way Cassette ASS Type 111 11 1 Installing the Receiver Unit 11 2 Accessories 11 3 Wiring the Receiver Unit 11 4 Precautions on Simultaneous Installation of Wired Remote Co...

Page 8: ...thylene insulation for copper tubes as required to precise length of tubing Wall thickness of the insulation should be not less than 8 mm 3 Use insulated copper wire for field wiring Wire size varies with the total length of wiring Refer to 5 Electrical Wiring for details 1 4 Additional Materials Required for Installation 1 Refrigeration armored tape 2 Insulated staples or clamps for connecting wi...

Page 9: ...For suspension bolts 1 For securing drain hose Black White White Part Name Figure Q ty Remarks Full scale installation diagram 1 Special washer 8 Flare insulator 2 Insulating tape 2 2 Vinyl clamp 8 Hose band 1 Packing 1 Drain insulator 1 Sealing putty 1 Cable 1 For determining suspension bolt pitch For temporarily suspending indoor unit from ceiling For gas and liquid tubes For gas and liquid tube...

Page 10: ...B Install on opposite side of tubing For fastening installation gauges Table 1 4 4 Way Air Discharge Semi Concealed Part Name Figure Q ty Remarks Full scale installation diagram 1 Flare insulator 2 Insulating tape 2 Hose band 1 Packing 1 Drain insulator 1 Drain hose 1 4 For gas and liquid tubes For securing drain hose For drain joint For drain joint White Washer 8 For suspension bolts Screw Printe...

Page 11: ...pe joints Printed on container box Table 1 7 Concealed Duct Part Name Figure Q ty Remarks 8 Flare insulator 2 Insulating tape 2 Drain insulator 1 Hose band 1 Packing 1 Drain hose 1 Sealing putty 1 Vinyl clamp 8 Booster cable 1 For suspending indoor unit from ceiling For gas and liquid tubes For gas and liquid tube flare nuts For drain hose joint For securing drain hose For drain joint For sealing ...

Page 12: ...Part Name Figure Q ty Remarks Connection pipe 1 Flare insulator 2 Insulating tape 2 Insulating tape 2 Vinyl clamp 7 Insulating tape black and long 1 Drain insulator 1 For connecting gas tubes For gas and liquid tubes For gas and liquid tube flare nuts For gas and liquid tubes For ends of flare insulator For drain pipe For drain hose joint White Black Table 1 10 Outdoor Unit Figure Q ty Tube Discha...

Page 13: ...e indoor unit is connected to a 6 hp outdoor unit connect ø19 05 gas tubing up to just before the indoor unit then use a socket or similar device field supply to change the tube diameter to ø15 88 and connect the gas tube to the indoor unit Material O Copper tubing Outer diameter 6 35 9 52 12 7 15 88 Wall thickness 0 8 0 8 0 8 1 0 1 0 19 05 Table 1 15 Required Copper Tubing Dimensions Unit mm Gas ...

Page 14: ... distribution joint DDVI16 for indoor unit Note Do not use commercially available T joints for the liquid tubing H2 LD L1 L2 LC LB LA Be sure to use special R410A distribution joints DDVI purchased separately for outdoor unit connections and tubing branches Main tube of unit 1st branch Unit distribution tube 1 2 3 n 1 n L3 H1 Items Marks Contents Length m L1 Max tubing length Actual length 150 Equ...

Page 15: ...st be added to that distribution joint When adding the ball valve locate it within 40 cm of the distribution joint Consult with ARGO separately concerning the ball valve If a trap or ball valve is not added do not operate the system before repairs to a malfunctioning unit are completed The refrigerant oil sent through the tubing to the malfunctioning unit will accumulate and may damage the compres...

Page 16: ... Table 1 22 1 Because the diameter of this ball valve is approximately the same as the inner diameter of the connecting cop per tube correction for pressure loss is not necessary 2 Airtightness must be 3 6 MPa or more It is recommended that the ball valve is installed at each outdoor unit gas tube and liquid tube in order to prevent refrigerant from being released into the atmosphere if the outdoo...

Page 17: ...m or 29 mm respectively Be sure to use only the supplied flare nuts Be careful to use the correct tools and materials 2 Flare nut tightening The flare nut on the service port side is fully tight ened Recommended tightening torque is 8 10 N m If the valve is used for extension it can be used as is In all other cases use 2 monkey wrenches in combination to loosen the flare nut Outdoor unit Indoor In...

Page 18: ...the valve is used for any other purpose use a box cut ter or similar tool to cut away the part shown in the figure at right The insulation is divided into 2 parts After per forming the leak test use vinyl tape or other means to temporarily fasten the 2 parts together Then carry out final finishing Valve opened Spindle Valve closed Spindle Notch Insulator 1 Location Install the ball valve at the di...

Page 19: ...harge with R410A refrigerant in liquid form With R410A refrigerant charge while adjusting the amount being fed a little at a time in order to prevent liquid refrigerant from backing up After charging is completed turn all valves to the fully open position Replace the tubing covers as they were before Required additional refrigerant charge kg CAUTION 1 R410A additional charging absolutely must be d...

Page 20: ...mounts per 1 meter are different for each liquid tubing size ø9 52 LA LB LC LD 65 m 0 056 kg m 3 64 kg ø6 35 1 2 3 4 5 23 m 0 026 kg m 0 598 kg Total 4 238 kg Additional refrigerant charge amount is 4 238 kg Be sure to check the limit density for the room in which the indoor unit is installed CAUTION Example of each tubing length Main tubing Distribution joint tubing LA 40 m Indoor side LB 5 m 1 5...

Page 21: ...n the maximum elevation differ ence above or below the outdoor unit and within a total tubing length L from the outdoor unit as detailed in Table 1 19 allow room for mounting the remote controller about 1m off the floor in an area that is not in direct sun light nor in the flow of cool air from the indoor unit Air delivery will be degraded if the distance from the floor to the ceiling is greater t...

Page 22: ...ssible water damage and decreased ser vice life Fig 2 9 use lug bolts or equal to bolt down unit reducing vibration and noise 4 1 2 3 1 More than 1 cm More than 100 cm More than 1 cm Inlet side C Inlet side More than 20 cm Outlet side field supply A B Ground Air direction chamber Obstruction above unit Obstruction on inlet side CAUTION Concerning inlet side distance C Fig 2 7 The minimum for dista...

Page 23: ... to the unit may occur b There may be no air flow c The tubing may freeze and burst d The condenser pressure may drop because of strong wind and the indoor unit may freeze 2 5 Precautions for Installation in Heavy Snow Areas 1 The platform should be higher than the max snow depth Fig 2 11 2 The 2 anchoring feet of the outdoor unit should be used for the platform and the platform should be installe...

Page 24: ...it front air discharge chamber 2 Unit left side air discharge chamber 3 Unit light side air discharge chamber 4 Reinforcement brackets 4 locations 110 660 170 13 13 340 405 380 10 15 20 20 13 68 544 300 Wind direction Wind direction 940 18 1230 Wind direction Wind direction Wind direction Wind direction 300 108 997 Wind direction Wind direction Unit mm 2 7 Dimensions of Outdoor Unit with Air Disch...

Page 25: ... and both sides must remain open If there are obstacles to the front and rear of the outdoor unit the obstacle at either the front or rear must be no taller than the height of the outdoor unit 1 Single unit installation If an air discharge chamber is used the space shown below must be secured around the outdoor unit If the unit is used without the required space a protective device may activate pr...

Page 26: ...diagram for snow proof vents field supply For AES04 05 06MMIH Unit mm 1 Unit top snow proof vent 2 Unit left side 3 Unit right side 4 Unit reverse side 5 Unit reverse side 6 Unit sides reinforcement brackets for snow proof vent 302 732 Wind direction Wind direction Wind direction Wind direction Wind direction Wind direction 1230 1209 940 632 405 380 10 15 20 20 764 645 179 2 9 Dimensions of Outdoo...

Page 27: ...tacle Obstacle to the front of unit Outdoor unit AES04 05 06MMIH A B D C E F G 150 150 Outdoor unit K L AES04 05 06MMIH 500 150 200 300 300 150 200 Min C Min E Min F Min E Min E Min L Min B Min A Min D Min K Min G Obstacle to the rear of unit 1 Single unit installation 3 Multiple unit installation 2 or more units Top is open Note In cases 2 and 3 the height of the obstacle must be no taller than t...

Page 28: ... remain open Either the obstacle to the front or the obstacle to the rear must be no taller than the height of the outdoor unit Dimension Q If a snow protection duct is attached after the unit is installed verify that dimension Q is 500 mm or more Dimension Q If a snow protection duct is attached after the unit is installed verify that dimension Q is 500 mm or more The top and both sides must rema...

Page 29: ...ion bolt pitch 20 20 Flared refrigerant connection outlet gas tube Flared refrigerant connection outlet liquid tube Power wiring outlet Suspension lug Drain outlet 560 268 15 15 100 115 40 287 20 60 30 65 Drain inspection port Ceiling tiles Ceiling support Hole in anchor Hole in plug Concrete Insert Suspension bolt M10 or 3 8 field supply WARNING It is important that you use extreme care in suppor...

Page 30: ...e unit If the ceiling is already constructed lay the tubing into position for connection to the unit before placing the unit inside the ceiling 2 Thread the 3 hexagonal nuts and 2 washers field supply onto each of the the 4 suspension bolts as shown in Fig 3 6 Use 1 nut and 1 washer for the upper side and 2 nuts and 1 washer for the lower side so that the unit will not fall off the suspension lugs...

Page 31: ...he PVC pipe must be purchased separately The unit s transparent drain port allows you to check drainage Fig 3 10 Fig 3 9 Fig 3 10 Fig 3 11 37 70 5 Installation gauge 15 Vinyl clamps Drain insulator supplied Drain hose supplied not supplied not supplied Packing supplied VP 25 Align the hose band with end of the hose and tighten so that it does not contact the bead Drainage check section on drain po...

Page 32: ...This will cause the drain water to flow backward and leak when the unit is not operating Fig 3 14 Do not apply force to the piping on the unit side when connecting the drain pipe The pipe should not be allowed to hang unsupported from its connection to the unit Fasten the pipe to a wall frame or other support as close to the unit as possible Fig 3 15 Provide insulation for any pipes that are run i...

Page 33: ...r outlet grille Fig 3 16 3 Short the check pin CHK on the indoor control board and operate the drain pump Check the water flow through the transparent drain pipe and see if there is any leakage 4 When the drainage check is complete open the check pin CHK and remount the insulator CAUTION CAUTION Be careful since the fan will start when you short the pin on the indoor control board The bottom drain...

Page 34: ...spension bolts as shown in Fig 3 20 or Use existing ceiling supports or construct a suitable support as shown in Fig 3 21 WARNING 4 Cut the ceiling material if necessary Figs 3 18 and 3 19 It is important that you use extreme care in sup porting the indoor unit from the ceiling Ensure that the ceiling is strong enough to support the weight of the unit Before hanging the unit test the strength of e...

Page 35: ...he unit will not fall off the suspension lugs 3 The indoor unit should be suspended from the suspension bolts Fig 3 23 so that the distance between the bottom of the suspension lug and the bottom surface of the ceiling is 30 to 40 mm Fig 3 24 Clearance between the indoor unit and the bottom surface of the ceiling is adjustable after the ceiling panel is attached to the unit 4 The unit should be ad...

Page 36: ...et VP 25 Hard PVC pipe PVC adhesive Bead Vinyl clamps Drain insulator supplied 2 After checking the drainage wrap the supplied packing and drain pipe insulator around the pipe then secure it with the supplied clamps Fig 3 26b Make sure the drain pipe has a downward gradient 1 100 or more and that there are no water traps NOTE Do not use adhesive at the drain connection port on the indoor unit Inse...

Page 37: ...rovide insulation for any pipes that are run indoors 3 8 Checking the Drainage After wiring and drain piping are completed use the following procedure to check that the water will drain smoothly For this prepare a bucket and wiping cloth to catch and wipe up spilled water 1 Connect power to the power terminal board R S terminals inside the electrical component box 2 Short the check pin CHK on the ...

Page 38: ...ump installation screws the drain hose and the wiring Removing the side panel 1 Push the tab on both sides of the side panel inward a to disengage the tab first stage and move the panel horizontally b 2 Push the area in the vicinity of the tab second stage inward while holding both sides of the side panel to remove the side panel Drain pump installation screw Drain pump Drain hose Sub drain pan a ...

Page 39: ...in the ceil ing Table 3 2 2 Depending on the ceiling type Insert suspension bolts as shown in Fig 3 36 or Use existing ceiling supports or construct a suitable support as shown in Fig 3 37 WARNING It is important that you use extreme care in supporting the indoor unit from the ceil ing Ensure that the ceiling is strong enough to support the weight of the unit Before hanging the unit test the stren...

Page 40: ...ge to check 3 11 Installing the Drain Piping 1 Prepare a standard hard PVC pipe O D 32 mm for the drain and use the supplied drain hose and hose band to prevent water leaks The PVC pipe must be purchased separately When doing this leave a gap between the drain socket and the PVC pipe to allow the drainage to be checked The unit s transparent drain port allows you to check the drainage Fig 3 41 A W...

Page 41: ...necting the drain pipe The pipe should not be allowed to hang unsupported from its connection to the unit Fasten the pipe to a wall frame or other support as close to the unit as possible Fig 3 46 Provide insulation for any pipes that are installed indoors Fig 3 43 Fig 3 45 Fig 3 44 Air bleeder prohibited 30 cm or less as short as possible 50 cm or less Upward gradient prohibited Fig 3 46 Support ...

Page 42: ...eck pin CHK on the indoor control board and operate the drain pump Check the water flow through the transparent drain port and see if there is any leakage 4 When the check of drainage is complete open the check pin CHK and remount the tube cover Fig 3 47 CAUTION CAUTION Be careful since the fan will start when you short the pin on the indoor control board To mount the tube cover use 4 8 tapping sc...

Page 43: ...e supplied full scale installation diagram The diagram and table Fig 3 50 and Table 3 4 show the relationship between the positions of the sus pension fitting unit and panel Table 3 4 Unit mm Fig 3 48 Fig 3 49 Fig 3 50 Hole in anchor Hole in plug Concrete Insert Suspension bolt M10 or 3 8 field supply Type A B C D 788 723 885 885 Length 28 36 56 73 106 140 A B C D 113 173 173 210 210 256 106 140 E...

Page 44: ...an 15 mm as shown in Fig 3 51 3 Thread the 3 hexagonal nuts and 2 washers field supply onto each of the 4 suspension bolts as shown in Fig 3 52 Use 1 nut and 1 washer for the upper side and 2 nuts and 1 washer for the lower side so that the unit will not fall off the suspension lugs 4 Adjust so that the distance between the unit and the ceiling bottom is 12 to 17 mm Tighten the nuts on the upper s...

Page 45: ...The hose may slip off Align the hose bands with the end of the hose Tighten the hose band firmly Please make sure that the bead is not covered by the hose band Fig 3 53 2 After checking the drainage wrap the supplied packing and drain pipe insulator around the pipe Fig 3 54 Make sure the drain pipe has a downward gradient 1 100 or more and that there are no water traps NOTE CAUTION CAUTION Tighten...

Page 46: ...ts connection to the unit Fasten the pipe to a wall frame or other sup port as close to the unit as possible Fig 3 58 Provide insulation for any pipes that are run indoors 3 17 Checking the Drainage After wiring and drain piping are completed use the following procedure to check that the water will drain smoothly For this prepare a bucket and wiping cloth to catch and wipe up spilled water 1 Conne...

Page 47: ...above precautions are also applicable if tub ing goes through the wall in any other location 4 Using a sabre saw key hole saw or hole cutting drill attachment make a hole dia 80 mm in the wall Fig 3 63 5 Measure the thickness of the wall from the inside edge to the outside edge and cut the PVC pipe at a slight angle 6 mm shorter than the thickness of the wall Fig 3 64 6 Place the plastic cover ove...

Page 48: ...e to Install the Indoor Unit In principle with this model wiring can be completed without removing the grille However if it is necessary to change the settings on the PCB follow the procedure below Removing the grille 1 Lift up on both sides of the air intake grille to open it Fig 3 69 2 Remove the filter Fig 3 69 3 Adjust the flap so that it is horizontal Fig 3 70 4 Open the installation screw co...

Page 49: ... 3 74 Raising the clamp to lift up the indoor unit will facili tate this work Fig 3 75 To remove the indoor unit press up on the 2 loca tions marks on the lower part of the unit frame to disconnect the installation tabs Refer to Section 3 18 Removing the Rear Panel from the Unit Fig 3 60 Then lift up the indoor unit to remove it 3 23 Shaping the Tubing Right rear tubing 1 Shape the refrigerant tub...

Page 50: ...ING Do not supply power to the unit or operate it until all tubing and wiring to the outdoor unit are completed Left or left rear tubing 1 Pass the tubing and drain hose into the rear of the indoor unit Provide sufficient length for the con nections to be made Next bend the tubing with a pipe bender and con nect them 2 After performing a leak test wrap the refrigerant tubing and drain hose togethe...

Page 51: ... outlet port Remote controller wiring inlet port φ30 knock out Power inlet port φ40 knock out Power inlet port φ40 knock out Knock out Side panel Position of plate inside side panel Side panel Left side drain hose outlet port Rear tubing hole 84 32 32 60 171 347 125 72 85 106 90 262 Remote controller wiring inlet port φ30 rubber grommet on right side only Outside air intake duct connection port φ1...

Page 52: ...2 Drill holes at the 4 points indicated on the full scale diagram 3 Depending on the ceiling type a Insert suspension bolts as shown in Fig 3 85 or b Use existing ceiling supports or construct a suit able support as shown in Fig 3 86 NOTE WARNING It is important that you use extreme care in supporting the indoor unit from the ceil ing Ensure that the ceiling is strong enough to support the weight ...

Page 53: ...supply 5 Before suspending the indoor unit remove the 2 or 3 screws on the latch of the air intake grilles open the grilles and remove them by pushing the claws of the hinges as shown in Fig 3 88a Then remove both side panels sliding them along the unit toward the front after removing the 2 attach ment screws Fig 3 88b 6 Carry out the preparation for suspending the indoor unit The suspension metho...

Page 54: ...se confirm that the indoor unit is evenly suspended For the installation to be correct leave a clearance of about 10 mm between the ceiling panel and the ceiling sur face and fill the gap with an appropriate insulation or filler material 8 If the tubing and wiring are to go towards the rear of the unit make holes in the wall Fig 3 92 9 Measure the thickness of the wall from the inside to the outsi...

Page 55: ... drain hose is connected below the refrigerant tubing 2 Installing the drain hose To install the drain hose first place 1 of the 2 hose bands over the unit drain port and the other hose band over the hard PVC pipe not supplied Then connect both ends of the supplied drain hose On the unit drain side grasp the hose band with pliers and insert the drain hose all the way to the base Power inlet port φ...

Page 56: ... unit to the outside Fig 3 95 Never allow traps to occur in the course of the piping Insulate any piping inside the room to prevent drip ping After the drain piping pour water into the drain pan to check that the water drains smoothly If the drain hose is to be raised use the optional drain up kit The drain hose can be raised 60 cm above the top of the main unit For details refer to the manual of ...

Page 57: ...ller For details refer to Fig 3 94a For the method used to insert the wiring refer to the figure below Fig 3 97 2 How to carry out wiring Open the knock out hole on the rear or top of the main unit Attach the supplied rubber grommet and pull the power wiring into the main unit Feed the wiring into the wiring inlet port on the electrical component box Connect the wiring to the terminal plate and fa...

Page 58: ...K 662 600 700 780 290 262 680 715 180 340 8 12 200 3 962 900 1 000 1 080 290 272 980 1 015 130 245 250 12 16 180 5 245 1 1 442 1 380 1 480 1 560 335 310 1 460 1 495 130 490 240 16 18 230 6 245 2 No of holes L M C D B A Refrigerant tubing joint liquid tube Refrigerant tubing joint gas tube Upper drain port O D 32 mm Bottom drain port O D 26 mm Suspension lug Power supply outlet 2 ø30 Fresh air inta...

Page 59: ...t test the strength of each attached suspension bolt 1 When placing the unit inside the ceiling determine the pitch of the suspension bolts referring to the dimensional data on the previous page Fig 3 98 and Table 3 5 Tubing must be laid and connected inside the ceil ing when suspending the unit If the ceiling is already constructed lay the tubing into position for connection to the unit before pl...

Page 60: ... to pre vent water leaks The PVC pipe must be purchased separately The transparent drain part on the unit allows you to check drainage Fig 3 105a CAUTION Do not use adhesive at the drain connection port on the indoor unit Insert the drain pipe until it contacts the socket as shown in the figure at right then secure it tightly with the hose band Do not use the supplied drain hose bent at a 90 angle...

Page 61: ...ble Fig 3 109 3 33 Checking the Drainage After wiring and drain piping are completed use the following procedure to check that the water will drain smoothly For this prepare a bucket and wiping cloth to catch and wipe up spilled water 1 Connect power to the power terminal board R S terminals inside the electrical component box 2 Remove the tube cover and through the opening slowly pour about 1 200...

Page 62: ...e fol lowing procedure 1 Remove 4 screws on the electrical component box and remove the cover plate 2 Disconnect the fan motor sockets in the box 3 Take out the booster cable sockets at both ends clamped in the box 4 Securely connect the booster cable sockets between the disconnected fan motor sockets in step 2 as shown in Fig 3 111 5 Place the cable neatly in the box and reinstall the cover plate...

Page 63: ...ection access 600 600 73 Type Min 550 Min 580 106 140 Type or Suspension bolt pitch Suspension bolt pitch 980 940 130 290 500 Min 600 Space for service Drain pan Ceiling face A 310 100 100 300 B 50 55 25 500 70 35 940 35 15 81 80 290 Suspension bolt pitch 130 23 5 60 90 20 40 55 7 100 700 4 100 400 500 980 Suspension bolt pitch 4 ø20 hole for suspension bolt Drain pan 793 940 48 46 16 ø3 2 Electri...

Page 64: ... unit test the strength of each attached suspension bolt 1 When placing the unit inside the ceiling determine the pitch of the suspension bolts referring to the dimensional data on the previous page Fig 3 113 Tubing must be laid and connected inside the ceil ing when suspending the unit If the ceiling is already constructed lay the tubing into position for connection to the unit before placing the...

Page 65: ...n port threads with sealing tape then connect the joint Fig 3 119a 3 After connecting the drain pipe securely wrap insulator field supply around the pipe 4 Ensure the drain pipe has a downward gradient 1 100 or more and prepare traps as indicated in Fig 3 119b 5 Also in another part of the pipe arrangement pre pare traps with an inspection plug to clean dust or debris that may cause leaking of wat...

Page 66: ...e The characteristic curve for the H Med and Lo fan speed control The nameplate values are shown based on the H air flow Therefore in the case of 73 Type the flow is 23 m3 minute while the External Static Pressure is 19 mmAq at H position If the external static pressure is too great due to long extension of duct for example the air flow volume may drop too low at each air outlet External Static Pr...

Page 67: ...rews Air filter Refrigerant connection outlet liquid tube Refrigerant connection outlet gas tube Level adjusting bolt Drain outlet 20 A Power cord outlet downward rear Refrigerant tubing outlet downward rear Location for mounting the remote controller remote controller is attachable in the room 9 8 7 6 5 4 3 2 1 NOTE Fig 3 122 Fig 3 123 min 10 cm min 100 cm min 10 cm min 100 cm Horizontal view Ver...

Page 68: ...9 7 6 5 4 3 2 1 Type Length A B C D Liquid Gas tube tube 22 28 36 858 692 672 665 9 52 12 7 56 73 1173 1007 1002 980 9 52 15 88 D 229 155 66 125 260 402 539 147 205 100 56 D A B C 166 374 147 30 30 70 616 46 Air outlet Internal dimension Air inlet Make an opening in the housing of the unit so that maintenance service can be peformed on the electric compo nent box air filter refrigerant tubing conn...

Page 69: ...tion heater 4 Remove the chain connecting the front panel of the unit by unhooking it from the fixture attached to the panel How to attach the front panel 1 Hook the chain to the fixture of the front panel 2 Connect the lead wire connector 3 Align the slots at the lower part of the front panel to the tabs at the lower part of the indoor unit and put the upper trim tab of the front panel on the gro...

Page 70: ...ance between the union insulator and flare insulator with black insulating tape Fasten both ends of the flare insulator with the supplied vinyl clamps 167 1 7 7 Holes for fixing the unit to the floor Rear tube outlet Refrigerant tubing space for downward tubing Insulating tape black Insulating tape white Flare insulator Insulator Flare nut Vinyl clamps Insulating tape Unit mm 06 065 Mini ECO i II ...

Page 71: ...ater into the drain pan to check if the water drains smoothly 5 Remove any dust or debris in the drain pan so that the pipe is not clogged 3 44 Installing the Remote Controller A remote controller optional wired remote controller can be mounted in the indoor unit floor standing type 1 Remove the cover of the optional wired remote controller Fig 3 131 2 Remove the front panel Remove the screws and ...

Page 72: ...n socket For details refer to the instruction manual of the drain socket optional part STK DS25T 4 3 Routing the Tubing and Wiring The tubing and wiring can be extended out in 4 direc tions front rear right and down The service valves are housed inside the unit To access them remove the inspection panel To remove the inspection panel remove the 3 screws then slide the panel downward and pull it to...

Page 73: ...any damage or misoperation that occurs as a result of such unauthorized changes 7 Regulations on wire diameters differ from locality to locality For field wiring rules please refer to your LOCAL ELECTRICAL CODES before begin ning You must ensure that installation complies with all relevant rules and regulations 8 To prevent malfunction of the air conditioner caused by electrical noise care must be...

Page 74: ... Supply System for the explanation of A B C D and E in the above diagram 2 The basic connection diagram of the indoor unit shows the 7P terminal board so the terminal boards in your equipment may differ from the dia gram 3 Refrigerant Circuit R C address should be set before turning the power on 4 Regarding the R C address setting refer to page 101 Auto address setting can be executed by remote co...

Page 75: ...outdoor units When shipping In shorted condition Otherwise the communication of S net link system is not performed For a system without link no con nection wiring between outdoor units do not remove the short plug 2 Do not install the inter unit control wiring in a way that forms a loop Fig 5 1 Outdoor unit Outdoor unit Outdoor unit Prohibited Prohibited Indoor unit Indoor unit Indoor unit Indoor ...

Page 76: ...tightly connected When connecting each power wire to the terminal fol low the instructions on How to connect wiring to the terminal and fasten the wire securely with the fixing screw of the terminal plate How to connect wiring to the terminal For stranded wiring 1 Cut the wire end with cutting pliers then strip the insulation to expose the stranded wiring about 10 mm and tightly twist the wire end...

Page 77: ...al wall box for flush mounting 2 Attach the back case with the 2 small screws pro vided Using a screwdriver push open the cut outs on the back case These holes are for screws Use the spacers and take care not to tighten the screws excessively If the back case will not seat well cut the spacers to a suitable thickness Fig 6 1 3 Connect the remote controller wiring 3 wires cor rectly to the correspo...

Page 78: ...ster unit In this case a remote controller can be connected at any indoor unit Wiring procedure Wire according to the right diagram Each successive unit will respond at 1 second intervals following the order of the group address when the remote controller is operated Group control using 2 remote controllers It does not matter which of the 2 remote controllers you set as the main controller When us...

Page 79: ... address CODE NO with SET TEMP buttons Select the UNIT NO that you want to call with button Press the button to finish service mode To display the trouble history Press both and buttons on the remote controller for more than 4 seconds together Change the alarm message SET TEMP buttons CODE NO Press the button to finish service mode On the remote controller press at the same time for more than 4 se...

Page 80: ...te controller When group control is used the remote controller sensor will not function unless the group address is set to the address of the master indoor unit If both the remote sensor and remote controller are used do not use the temperature sensor in the remote con troller 6 5 Connecting to a Ventilation Fan If a commercially available ventilation fan or similar device is run from the ventilat...

Page 81: ...he connector and connect the remote controller cord optional to the connector on the remote controller unit Insert the remote controller cord optional into the groove and bend it into the correct shape then wind it around the lead wire anchor 2 If the remote controller cord optional is used refer to the installation manual that is provided with the cord Terminal board for indoor unit remote contro...

Page 82: ...rs at the end of the copper tube with a tube reamer or file This process is important and should be done carefully to make a good flare Fig 7 1 When reaming hold the tube end downward and be sure that no copper scraps fall into the tube Fig 7 2 3 Remove the flare nut from the unit and be sure to mount it on the copper tube 4 Make a flare at the end of copper tube with a flare tool Fig 7 3 Use RIGI...

Page 83: ...utdoor side tub ing 2 To fasten the flare nuts apply specified torque as at right When removing the flare nuts from the tubing con nections or when tightening them after connecting the tubing be sure to use 2 monkey wrenches or spanners as shown Fig 7 6 If the flare nuts are over tightened the flare may be damaged which could result refrigerant leakage and cause in injury or asphyxiation to room o...

Page 84: ...n characteristics be easy to use be age resis tant and must not easily absorb moisture After a tube has been insu lated never try to bend it into a narrow curve because it can cause the tube to break or crack CAUTION CAUTION Never grasp the drain or refrigerant connecting outlets when moving the unit Unit side insulator Insulation tape white supplied Sealer supplied Flare insulator supplied Tube i...

Page 85: ...g overlap half of each previous tape turn 3 Clamp the tubing bundle to the wall using 1 clamp approx each meter Fig 7 10 Do not wind the armoring tape too tightly since this will decrease the heat insulation effect Also ensure that the condensation drain hose splits away from the bundle and drips clear of the unit and the tubing 7 5 Finishing the Installation After finishing insulating and taping ...

Page 86: ...e valves on the outdoor unit are kept closed at this stage Leak test 1 Attach a manifold valve with pressure gauges and dry nitrogen gas cylinder to this service port with charge hoses 2 Pressurize the system to no more than 36 kgf cm2G with dry nitrogen gas and close the cylinder valve when the gauge reading reaches 36 kgf cm2G Then test for leaks with liquid soap Manifold gauge Outlet Inlet Vacu...

Page 87: ...me for evacuation varies with the tubing length and capacity of the pump The following table shows the amount of time for evacuation The required time in the above table is calculated based on the assumption that the ideal or target vacuum condition is less than 667 Pa 755 mm Hg 5 Torr 2 When the desired vacuum is reached close the Lo knob of the manifold valve and turn off the vacuum pump Confirm...

Page 88: ...onnected to the gas tube service port for ø7 94 mm tube slightly to release the pressure then remove the hose 4 Replace the service port cap on the gas tube ser vice port and fasten the cap securely with an mon key spanner or box wrench This process is very important to prevent gas from leaking from the system 5 Replace the valve caps at both gas tube and liquid tube service valves and fasten them...

Page 89: ... ceiling panel and finely adjust the suspension position of the unit 4 Once the joining edges are properly aligned with each other install the supplied stoppers into the key hole shaped openings then insert the 4 screws until the ceiling panel touches the flange surface of the unit Fig 9 1 Unit Ceiling face Ceiling panel Air intake grille Chain Hook Screw M5 40 small screw 4 Key hole shaped openin...

Page 90: ...d into 4 points as shown in Fig 9 3 3 Install the wiring con nector from the ceiling panel to the connector from the indoor unit If the connector is not connected a misoperation sig nal P9 on the remote control display will be dis played when the unit is turned on NOTE Never attempt to move the louver by hand Since the louver has an automatic air sweeping mechanism it may be damaged CAUTION Panel ...

Page 91: ...ving the side panels see Fig 9 5 Attaching the side panels Put the center claw of the side panel into the center recess of the indoor unit Pressing 2 claws of the both sides of the side panel toward the inside press the side panel onto the indoor unit Removing the side panels Remove the side panel by pressing the 2 claws at both ends of the panel disengage the claws and slide the panel horizontall...

Page 92: ...air intake panel from either side Fig 9 8 1 Push in 2 Slide 3 Pull 4 Remove Fig 9 6 Indoor unit Ceiling 60 60 Fig 9 7 Fig 9 8 Electrical component box Ceiling panel Indoor unit M4 25 screw 2 pcs Only 73 Type M5 40 screw 4 pcs Latch Air filter Air intake panel Filter installation section Filter installation section Never touch or attempt to move the air direction lou ver by hand or you may damage t...

Page 93: ... panel to the connector in the electrical component box of the indoor unit 8P connector if heat pump model After installing the connector use the clamp on the body of the indoor unit to secure the wiring If the connector is not connected a misoperation sig nal P9 on the remote control display will be dis played when the unit is turned on 6 Install the air filter and air intake grille by perform in...

Page 94: ...thin this range malfunction or other trouble may result A Ceiling side Main unit Ceiling opening dimension A Fig 9 11 Wing Fig 9 12a Fig 9 12b 2 Fig 9 14 9 7 Before Installing the Ceiling Panel 1 Remove the air intake grille and air filter from the ceiling panel Figs 9 12b 9 13 and 9 14 a Remove the 2 screws on the latch of the air intake grille Fig 9 12b b Slide the air intake grille catches in t...

Page 95: ...quare hole in unit Temporary fastener Push when you remove Temporary fastener Fig 9 16 Drain tubing corner Refrigerant tubing corner Panel installation hole 4 locations Ceiling panel Washer head screws DRAIN mark REF PIPE mark Fig 9 17 Do not allow gaps Ceiling panel Main unit Ceiling surface Fig 9 18 Insert a wrench or other tool into the corner cover installation hole and make fine adjustments t...

Page 96: ...ire does not become caught Be sure to attach the safety cord that prevents the air intake grille from dropping off to the ceiling panel unit as shown in the figure at right Direction that the unit faces has been changed to facilitate explanation Ceiling panel wiring connector Ceiling panel side Screws 3 locations Mains side Clamp Electrical component box cover Pass the wiring connector through the...

Page 97: ...g panel for servicing remove the air intake grille and air filter disconnect the wiring connector inside the electrical component box and then remove the 4 mounting screws 9 13 Adjusting the Auto Flap The air direction louver on the ceiling panel outlet can be adjusted as follows Adjust the louver to the desired angle using the remote controller The louver also has an automatic air sweeping mechan...

Page 98: ...he compressor should be hot to the touch Fig 10 1 5 Both the gas and liquid tube service valves are open If not open them now Fig 10 2 6 Request that the customer be present for the trial run Explain the contents of the instruction manual then have the customer actually operate the system 7 Be sure to give the instruction manual and warran ty certificate to the customer 8 When replacing the contro...

Page 99: ...unit address Set the No of outdoor units Set the No of indoor units Set the system address When multiple outdoor units exist disconnect the terminals extended from the shorted plugs CN33 at all outdoor main unit PCBs except for 1 Alternatively move the sockets to the OPEN side Outdoor unit control PCB Unit No setting switch S004 Outdoor unit control PCB Unit No setting switch S002 and S003 Refer t...

Page 100: ...100 10 3 Outdoor Unit PCB Setting CN51 CN50 D043 LED2 D042 LED1 S003 CN33 S002 S004 Fig 10 4 06 065 Mini ECO i II for ARGO 2 8 06 4 37 PM Page 100 ...

Page 101: ...gs No of indoor units System address No Indoor unit setting S004 Rotary switch red System address S003 2P DIP switch blue System address S002 Rotary switch black System 1 factory setting 1 unit factory setting 2 units Set to 1 Set to 2 Set to 9 Set to 1 Set to 1 Set to 1 Set to 0 9 units System 11 System 21 System 30 Both OFF 1 ON 2 ON 1 2 ON 10 20 06 065 Mini ECO i II for ARGO 2 8 06 4 37 PM Page...

Page 102: ...d to the outdoor unit to 8 on the outdoor unit control PCB set the No of indoor units rotary switch S004 to 8 3 Turn ON the power to the indoor and outdoor units 4 On the outdoor unit control PCB short circuit the automatic address pin CN51 for 1 second or longer then release it Communication for automatic address setting begins Automatic address setting is completed when LEDs 1 and 2 on the outdo...

Page 103: ...efer to the instructions on the following pages Leave the socket that is used to open circuit the terminal plug CN33 6 S004 1 ON 1 2 ON OFF S003 S002 If link wiring is used No 1 unit settings Unit No 1 Outdoor unit system 1 Unit No 1 Outdoor unit Indoor unit Remote controller Indoor unit Remote controller Inter unit control wiring Inter unit control wiring Remote controller communication wiring Re...

Page 104: ...51 for 1 second or longer then pull it out Communication for automatic address setting begins Automatic address setting is completed when LEDs 1 and 2 on the outdoor unit control PCB turn OFF 4 Next turn the power ON only for the indoor and outdoor units of the next different system Repeat steps 1 3 in the same way to complete automatic address settings for all systems 5 Operation from the remote ...

Page 105: ...ommunication for automatic address setting begins the compressors turn ON and automatic address setting in heating mode begins All indoor units operate Automatic address setting is completed when the compressors stop and LEDs 1 and 2 on the outdoor unit con trol PCB turn OFF 4 At the outdoor unit in the next different system short circuit the automatic address pin CN51 for 1 second or longer then ...

Page 106: ...circuit the automatic address pin CN51 for 1 second or longer then pull it out Repeat the same steps to complete automatic address setting for all units 5 Operation from the remote controllers is now possible Automatic address setting in Cooling mode cannot be done from the remote controller Automatic Address Setting from the Remote Controller Selecting each refrigerant system individually for aut...

Page 107: ...nostic Functions and Description of Alarm Displays Note indicates that the solenoid is fused or that there is a CT current detection circuit failure current is detected when the compressor is OFF Display during automatic address setting On outdoor unit PCB When automatic address setting has been successfully completed both LEDs 1 and 2 turn OFF LED 1 is D042 LED 2 is D043 If automatic address sett...

Page 108: ...nnected to the remote controller Check that the fan of that indoor unit starts and that air is discharged 5 Press the button again and check the address of each indoor unit in sequence 6 Press the button again to return to normal remote controller mode Remote Controller Test Run Settings 1 Press the remote controller button for 4 seconds or longer Then press the button TEST appears on the LCD disp...

Page 109: ...s connector RCU ADR is duplicated Duplication of main remote controller Starting auto address setting is prohibited Error in auto address setting Number of connected indoor units is less than the number set Error in auto address setting Number of connected indoor units is more than the number set Error of outdoor unit address setting Error of main indoor unit in receiving serial communication sign...

Page 110: ... from missing phase in the compressor wiring etc Start failure not caused by IPM or no gas IPM trip IPM current or temperature Compressor suction port temperature sensor TS Possible cause of malfunction Improper setting L03 L04 L05 L06 L07 L08 L09 L17 Duplication of main indoor unit address setting in group control Duplication of outdoor R C address setting Group control wiring is connected to ind...

Page 111: ... Unit on the next page twist the wires together and use a cable fastener to fasten them leaving a length of wiring that is long enough to permit removal of the adjustable corner cap Fig 11 3 5 Install the receiver unit in the panel At this time slide the receiver unit so that each of the 3 tabs fits into its respective hole Take care that the wires are not pinched Fig 11 4 Refer to the instruction...

Page 112: ... Remote control unit Remote control holder Parts Q ty Parts Q ty AAA alkaline battery Receiver unit Tapping screw 4 16 Clamp No No 2 2 1 1 2PWHT CN001 WHT BLK Indoor unit Receiver PCB Remote controller Terminal board CAUTION Be sure to determine the correct ter minal numbers on the indoor unit when wiring the remote controller The remote controller will be dam aged if high voltage such as 200 VAC ...

Page 113: ... area of at least 0 5mm2 to 2mm2 The maximum total length of crossover cables must be no longer than 200m Ground Ground Ground Ground Fig 11 6 Fig 11 5 1 To assign the wired remote controller as the sub unit locate the address connector at the rear of the wired remote controller PCB and disconnect it Reconnect it to the sub unit position 2 To assign the wireless remote controller as the sub unit l...

Page 114: ... the fastener that holds the louver motor wiring Fig 11 9 5 Reattach the side panel 6 Route the lead wire from the receiver unit along the louver motor wiring and other wiring and fas ten them with a fastener Fig 11 10 Access the hole at the top of the electrical compo nent box to draw in the wiring Do not twist the control wiring with the power wiring because this may cause malfunction Install a ...

Page 115: ...it when wiring the remote controller The remote con troller will be damaged if high voltage such as 200 VAC is applied The wireless receiver unit components cannot be used for more than 1 indoor unit at a time However separate receiv er units may be used simultaneously When a wireless receiver unit and a wired remote controller are used simultaneous ly assign either the wireless remote con troller...

Page 116: ... main or sub unit can operate with any indoor unit Use field wiring cables with a cross sectional area of at least 0 5mm2 to 2mm2 The maximum total length of crossover cables must be no longer than 200m Wireless receiver unit Ground Ground Ground Fig 11 11 Fig 11 12 11 10 How to Use the Test Run Setting 1 Set DIP switch S003 No 1 on the wireless receiver unit PCB from OFF to ON 2 All indicator lam...

Page 117: ...g because this may cause malfunction Install a noise filter or take other appropriate action if electrical noise affects the power supply circuit of the unit 1 Use the 2 supplied screws 4 x 10 to attach the control unit at the location shown in the diagram below 2 Connect the display and control unit 6P connec tors 3 Connect the control unit lead wire to the indoor unit remote controller wiring te...

Page 118: ... Form the lead wire as shown in the figure At the position of the cover fastening bracket part fastened by rivets extend the lead wire parallel to the ceiling panel side surface then use tape to fasten it in place 11 14 Installing the Control Unit NOTE Fig 11 16 Part fastened by rivet Ceiling panel Wiring connector Electrical component box Panel catch stationary side Panel catch level catch side C...

Page 119: ...ver unit can permit dual remote control operation at the same time Up to 2 units of remote controllers a wireless remote controller and a wired remote controller can be installed Dual remote control operation can control 1 or multi ple air conditioners using several remote controllers Fig 11 19 Control unit Service cover Power side lead wire Clamp Shaft Vinyl clamp Fan case 3 No 1 2 3 4 5 Control ...

Page 120: ... 400m 1 2 2 1 2 1 2 1 2 1 2 1 Indoor unit No 3 Ground Ground sub Wired remote controller main Wireless remote controller kit Remote control wiring among the control groups field supply Remote controller terminal board When several groups of indoor units are operated with 2 remote controllers The remote controller main or sub unit can operate with any indoor unit Control unit Indoor unit No 1 Indoo...

Page 121: ...4 After the test run be sure to reset DIP switch No 1 back to the OFF position and check that no indi cator lamps are blinking Be aware that test run is not possible if the ceiling panel is not attached To avoid placing an excessive load on the equip ment use this function only when conducting the test run NOTE 1234 OFF DS switch 1 Test run Test Sub remote controller unit Main remote controller un...

Page 122: ...ce from fluorescent lamps leave a minimum of 2 meters between the receiver unit and the fluores cent lamps and install the receiver unit in a loca tion where it can receive the wireless remote con troller signal when the fluorescent lamps are lit 11 21 How to Install the Separate Receiver Unit To avoid malfunction of the remote controller do not assemble or run remote control wiring together with ...

Page 123: ...river and remove the lower case Fig 11 23 2 In order to later pass the receiver wiring out through the upper case thin part at the top cen ter use nippers or a similar tool to cut a notch in the same size as the remote controller cord optional Fig 11 24 3 Disconnect the wires that were connected to the connector at the time of shipment 4 Fasten the remote controller cord optional at the position s...

Page 124: ...nd be sure not to wire incorrectly The unit will be damaged if high voltage such as 200 VAC is applied 6 Adjust the provided spacers so that they are sev eral millimeters larger than the thickness of the ceiling material Pass the 2 supplied screws M4 40 through the spacers and tighten them enough to hold the receiver unit in place 7 Return parts A and B through the gap between the ceiling and rece...

Page 125: ...er and be sure not to wire incorrectly The unit will be damaged if high voltage such as 200 VAC is applied to it Wire of receiver unit field supply Power wire from receiver unit Separate receiver unit Connector Indoor unit remote controller terminal board 1 2 1 2 WHT BLK Wire of receiver unit field supply Power wire from receiver unit 1 Strip the insulation to approximately 14mm from the ends of t...

Page 126: ...iver units to control 1 indoor unit Using 2 separate receiver units to control a group of multiple indoor units The main and sub receiver units will operate regardless of the indoor unit in which they are installed Use wires that are 0 5 mm2 2 mm2 in diameter The wiring length must not exceed 400 m Separate receiver unit main Separate receiver unit sub optional Remote controller terminal board Wir...

Page 127: ... avoid mechanical strain on the air conditioner do not use this mode except for conducting a test run 3 Select any one of the operation modes HEAT COOL or FAN for the test run The outdoor unit will not start running for about 3 minutes after the power ON button is pressed 4 After the test run operation stop the air condition er using the wireless remote controller and then reset the DIP switch in ...

Page 128: ...pin TP3 2P yellow on the indoor unit control PCB 3 Setting b Open the cover of the electrical component box Short the short circuit pin TP6 2P white on the indoor unit control PCB TP6 TP3 TP1 TP6 TP3 TP1 White Yellow Red W YL RD Indoor unit control PCB PCB model No CR SRP50A B Setting a b Air shield material for use with 3 direction discharge Air shield material for use when a discharge duct is co...

Page 129: ...G kg Various Various Not for the PED DD MM YY Made in Japan Serial Number Various 1 1 1 Sakata Oizumi machi Ora gun Gunma Pref Japan NET WEIGHT PRODUCTION DATE A Model Name Various E bar Various F bar Various Operating Spec Area Various Not for the PED B V PH Various 50 Hz ARGO CE 0035 AES04MMIH AES05MMIH AES06MMIH A C 25 A D 35 A 4 90 kW 24 0 A 5 72 kW 28 0 A F 21 0 bar E 36 0 bar G 3 5 kg B 220 ...

Page 130: ...06 065 Mini ECO i II for ARGO 2 8 06 4 37 PM Page 130 ...

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