6-15
6
NOTE: If a new housing is being installed, tighten
the cap screws to 28 ft-lb.
CD103
CD110
Removing/Installing Axle Seal
NOTE: This procedure can be performed on a rear
gear case.
1. Remove the seal using a seal removal tool.
CC899
NOTE: Prior to installing the seal, apply High-Per-
formance #2 Molybdenum Disulphide grease to the
seal outside diameter.
2. Using Gear Case Seal Installer Tool, evenly press the
seal into the cover bore until properly seated.
CF278
3. Repeat steps 1-2 for the opposite side.
INSTALLING DIFFERENTIAL
1. Align the splined input yoke with the front output
splines; then place the differential into position on
the frame and install the cap screws, washers, and
flex-lock nuts. Tighten to 38 ft-lb. Make sure the
rubber boot is properly seated on the input yoke.
CD857
CD859
2. Pour 275 ml (9.3 fl oz) of SAE 80W-90 hypoid gear
lubricant into the differential and install the fill plug.
Tighten to 16 ft-lb.
3. Install the front drive actuator with the three
torx-head cap screws; then connect the wire connec-
tor to the main wiring harness.
CAUTION
Make sure the tool is free of nicks or sharp edges or
damage to the seal may occur.
For Discount Arctic Cat Parts Call 606-678-9623 or 606-561-4983
www.mymowerparts.com