89
GZ253
GZ254
13. Using a new gasket, install the speed sensor housing
onto the crankcase and secure with two cap screws.
Tighten to 8 ft-lb.
CD069
14. Place the water pump into position and secure with
two cap screws. Tighten to 8 ft-lb.
NOTE: Ensure the slotted water pump shaft is
aligned with the groove in the counter balancer shaft.
15. Install the crossover tube on the water pump and cyl-
inder head making sure the O-ring is properly posi-
tioned.
16. Install the gear position switch.
17. Install the shift arm on the shift arm shaft making
sure the scribed marks (from removing) are aligned.
Tighten securely.
18. Place the outer magneto cover into position on the
left-side cover; then tighten four cap screws to 6
ft-lb.
Right-Side Components
NOTE: For efficiency, it is preferable to remove and
disassemble only those components which need to be
addressed and to service only those components. The
technician should use discretion and sound judgment.
NOTE: The engine/transmission does not have to be
removed from the frame for this procedure.
Removing Right-Side
Components
A. V-Belt Cover
B. Driven Pulley
C. Clutch Cover
D. Oil Pump
1. Remove the cap screws securing the CVT cover;
then using a rubber mallet, gently tap on the cover
tabs to loosen the cover. Account for two alignment
pins.
XR089
2. Remove the nut securing the movable drive face;
then remove the face. Account for a spacer.
CF364A
AT THIS POINT
To service any one specific component, only limited dis-
assembly of components may be necessary. Note the
AT THIS POINT information in each sub-section.
Summary of Contents for 2016 Alterra 500
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