104
Electrical System
NOTE: Some photographs and illustrations used
in this section are used for clarity purposes only
and are not designed to depict actual conditions.
The electrical connections should be checked periodi-
cally for proper function. In case of an electrical fail-
ure, check fuses, connections (for tightness, corrosion,
damage), and/or bulbs.
SPECIAL TOOLS
A special tool must be available to the technician when
servicing the electrical system.
NOTE: Special tools are available from the Arctic
Cat Service Parts Department.
Battery
The battery is located under the seat.
After being in service, batteries require regular cleaning
and recharging in order to deliver peak performance and
maximum service life. The following procedure is rec-
ommended for cleaning and maintaining a sealed bat-
tery. Always read and follow instructions provided with
battery chargers and battery products.
1. Remove the battery hold-down; then disconnect
the battery cables (negative cable first).
2. Remove the battery from the battery compart-
ment; then thoroughly wash the battery and bat-
tery compartment with soap and water.
NOTE: If battery posts, cable ends, or the battery
case has a build-up of white/green powder residue,
apply water and baking soda to neutralize acid;
then flush off with warm soapy water.
3. Using a wire brush, clean the battery posts and
cable ends removing all corrosive buildup.
Replace damaged cables or cable ends.
4. Using a multimeter, test the battery voltage. The
meter must read at least 12.5 DC Volts for a
fully charged battery.
NOTE: At this point if the meter reads as specified,
the battery may be returned to service (see step 8).
5. If the meter reads less than specified voltage,
charge the battery using the following guide-
lines.
A. When using an automatic battery charger,
always follow the charger manufacturer’s
instructions.
B. When using a constant-current battery char-
ger, use the following Battery Charging
Chart.
NOTE: If the battery voltage is 11.5 DC Volts or
less, some chargers may “cut off” and fail to
charge. If this occurs, connect a fully charged
booster battery in parallel (positive to positive
and negative to negative) for a short period of
time with the charger connected. After 10-15 min-
utes, disconnect the booster battery leaving the
charger connected and the charger should con-
tinue to charge. If the charger “cuts off,” replace
the battery.
Description
p/n
Fluke Model 77 Multimeter
0644-559
! WARNING
Any time service is performed on a battery, the fol-
lowing must be observed: keep sparks, open flame,
cigarettes, or any other flame away. Always wear
safety glasses. Protect skin and clothing when han-
dling a battery. When servicing battery in enclosed
space, keep the area well-ventilated.
CAUTION
Do not remove seal strip.
! WARNING
Battery acid is harmful if it contacts eyes, skin, or
clothing. Care must be taken whenever handling a
battery.
CAUTION
Never exceed the standard charging rate.
! WARNING
An overheated battery could explode causing severe
injury or death. Always monitor charging times and
charge rates carefully. Stop charging if the battery
becomes very warm to the touch. Allow it to cool
before resuming charging.
Battery Charging Chart (Constant-Current Charger)
Battery Voltage
(DC)
Charge
State
Charge Time Required
(at 1.5-2.0 Amps)
12.5 or more
100%
None
12.2-12.4
75%-99%
3-6 hours
12.0-12.2
50%-74%
5-11 hours
11.0-11.9
25%-49%
13 hours (minimum)
11.5 or less
0-24%
20 hours (minimum)
Manual
Table of Contents
For Discount Arctic Cat Parts Call 606-678-9623 or 606-561-4983
www.mymowerparts.com
