Arctic Cat 2010 Crossfire 600, Operator'S Manual

Page: 33 / 60

MAINTENANCE 29
3. Slide each cable drum out of the
slot of the servomotor actuator.
4. While holding the cable housing
firmly, pull the cable as far out as
it will go; then release. Repeat
three to four times. The cable/
exhaust valve should move freely
without binding.

NOTE: If the cable/exhaust valve
does not move freely, the exhaust
valve assembly will need to be
removed for further inspection.
Take the snowmobile to an autho-
rized Arctic Cat Snowmobile dealer
for this service.

NOTE: When measuring the
cables, they are to be routed as
close to their installed position as
possible.
5. While holding the cable housing,
lightly pull on one cable end to
remove any slack; then measure
the amount of exposed cable from
the cable housing to the end of the
cable (cable drum).
0735-516

NOTE: The two cable measure-
ments must be equal in length or
less than 0.5 mm (0.020 in.) differ-
ence in length from each other.

NOTE: Repeat steps 4 and 5 for
each cable; then compare the mea-
surements
to the APV Cable
Length chart.

NOTE: The measurements must
be within the specifications from
the chart. If the measurements are
within specifications, no adjust-
ment is necessary (proceed to step
8). If they are not within specifica-
tions, proceed to step 6.
6. Loosen the jam nut on the cable to
be adjusted; then using the adjust-
ing nuts, lengthen or shorten the
housing as needed.
7. Once the proper length has been
attained, hold the adjusting nut in
place and tighten the jam nut
securely.
8. Place the cable housings into posi-
tion in the servomotor. Secure the
cable housings with the cable
holder and retaining clip (800/
1000 cc models).
HYDRAULIC BRAKE
SYSTEM
Arctic Cat recommends that the brake
system (brake lever, fluid reservoir,
hose, caliper, pads, and brake disc) be
checked daily for fluid leakage, wear,
or damage and for proper operation.
Also, the brake fluid level must be
checked every time before starting the
engine. The brake fluid must be visible
in the sight glass.
APV CABLE LENGTH
ENGINE CENTER ± 0.039 in.
600 cc 1.417 in.
800 cc 1.377 in.
1000 cc 1.319 in.
CAUTION
Assure the cables are rotated and
secured properly to avoid contact-
ing exhaust components.