Arctic Cat 2010 366 Operator'S Manual Download Page 59 | Manualshive

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57

GENERA

L INFOR

M

A

T

ION

Recommended Front

Differential/Rear Drive

Lubricant



NOTE: Arctic Cat recommends

the use of genuine Arctic Cat lubri-
cants.The recommended lubricant
(front differential and rear drive) is
SAE approved 80W-90 hypoid. This
lubricant meets all of the lubrica-
tion requirements of the Arctic Cat
ATV.

Filling Gas Tank

Since gasoline expands as its tempera-

ture increases, the gas tank must be

filled to its rated capacity only. Expan-

sion room must be maintained in the

tank particularly if the tank is filled

with cold gasoline and then moved to a

warm area.

ATV0049D

Allow the engine to cool before filling

the gas tank. Care must be taken not to

overfill the tank. If overfilled, gas may

leak onto the engine creating a fire haz-
ard.

Tighten the gas tank cap securely after

filling the tank.

BREAK-IN PROCEDURE

After the completion of the break-in

period, the engine oil and oil filter

should be changed. Other maintenance

after break-in should include checking

of all prescribed adjustments and tight-

ening of all fasteners. At the discretion

and expense of the owner/operator, the

ATV may be taken to an authorized

Arctic Cat ATV dealer for this initial

service.

Engine

New ATV’s and renewed ATV engines

require a “break-in” period. The first

month is most critical to the life of this

ATV. Proper operation during this

break-in period will help assure maxi-

mum life and performance from the

ATV.

CAUTION

Any lubricant used in place of the
recommended lubricant could
cause serious front differential/rear
drive damage.

! WARNING

Always fill the gas tank in a well-
ventilated area. Never add gasoline
to the ATV gas tank near any open
flames or with the engine running
or hot. DO NOT SMOKE while filling
the gas tank.

! WARNING

Do not over-flow gasoline when fill-
ing the gas tank. A fire hazard
could materialize. Always allow the
engine to cool before filling the gas
tank.

! WARNING

Do not overfill the gas tank.

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Summary of Contents for 2010 366

Page 1: ...e this Operator s Manual from this ATV according to the guidelines and agreement with the U S Consumer Product Safety Commission Read this manual carefully It contains important safety information SHARE OUR PASSION TM 2010 2010 366 ...

Page 2: ...s d instruction est disponible pour les propriétaires canadiens composez le 1 613 739 1535 Particularly important information is distinguished in this manual by the follow ing notations California Proposition 65 The Safety Alert Symbol means ATTENTION BE ALERT YOUR SAFETY IS INVOLVED WARNING Failure to follow WARNING instructions could result in serious injury or death to the operator a passenger ...

Page 3: ...TV Respect the environment and You will gain the respect of others We also advise you to strictly follow the recommended maintenance pro gram as outlined This preventive maintenance program is designed to ensure that all critical components on this ATV are thoroughly inspected at various intervals All information in this manual is based on the latest product data and specifica tions available at t...

Page 4: ...4 Seat Latch 54 Safety Flag Bracket 54 Rack Loading Front and Rear 55 Trailering and Towing 55 Transporting ATV 56 Gasoline Oil Lubricant 56 Break In Procedure 57 GENERAL MAINTENANCE 59 75 Maintenance Schedule 60 Oil Cooler 61 Shock Absorbers 61 General Lubrication 61 Hydraulic Hand Brake 63 Auxiliary Brake 64 Protective Rubber Boots 64 Battery 65 Spark Plug 69 Engine Idle RPM Adjustment 70 Thrott...

Page 5: ...it is safe to proceed in reverse go slowly Avoid turning at sharp angles in reverse Always follow proper procedures for crossing the side of a hill as described in this manual Avoid hills with slippery or loose surfaces Shift your weight to the uphill side of the ATV Never attempt to turn the ATV around on any hill until you have mastered the turning techniques described in this manual on level gr...

Page 6: ...al for carry ing cargo or pulling a trailer and allow greater distance for braking No one under the age of 16 should operate this ATV Some operators at the age of 16 may not be able to operate an ATV safely Parents should supervise the use of the ATV at all times Parents should permit continued use only if they determine that the operator has the ability to operate the ATV safely FOR MORE INFORMAT...

Page 7: ... training course Always follow these age recom mendations A Y 12 is intended for use by chil dren age 12 or older and a T 14 is intended for use by an operator age 14 or older A child under 16 years old should never operate an ATV without adult supervision Children need to be observed carefully because not all children have the strength size skills or judgment to operate an ATV safely Never carry ...

Page 8: ...ision Call the CSC at 1 613 739 1535 ext 227 for more details Also available is a bilingual computer based safety training program on a CD ROM from CATV call toll free at 1 877 470 2288 Au canada le conseil canadien de la sécurité CSC offre un cours de con duite de VTT pour enseigner les habi letés d opération sécuritaires de VTT Un cours spécial de conduite de VTT est également offert aux enfants...

Page 9: ...t ATV comes with hang tags containing important safety infor mation Anyone who rides the ATV should read and understand this infor mation before riding Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détail lant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 344 2257 220 2258 133 ...

Page 10: ...nt safety infor mation Anyone who rides the ATV should read and understand this information before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replace ment NOTE The location and content of labels on the ATV you have pur chased may differ from those shown on this page ...

Page 11: ...ct an authorized Arctic Cat ATV dealer or call 1 800 887 2887 U S or 1 613 739 1535 Canada WARNING POTENTIAL HAZARD Allowing anyone under age 16 to operate this ATV WHAT CAN HAPPEN Use of an ATV by children can lead to severe injury or death of the child Children under the age of 16 may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious acci...

Page 12: ...er operate this ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate an ATV on public streets roads or highways WARNING POTENTIAL HAZARD Operating this ATV without wearing an approved hel met eye protection and protective clothing WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a severe head injury or death in the...

Page 13: ...an acci dent HOW TO AVOID THE HAZARD Always ride at a speed that is proper for the terrain visibility and operating condi tions and your experience WARNING POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including a roll over HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t try to show off WARNING POTENTIAL...

Page 14: ...ZARD Failure to use extra care when operating the ATV on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV WARNING POT...

Page 15: ... overturn more easily on steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in ATV handling which could lead to an accident H...

Page 16: ...open the throttle suddenly or make sudden gear changes The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over turn HOW TO AVOID THE HAZARD Always follow prop...

Page 17: ...rocedures as described in this Operator s Manual Avoid hills with slippery or loose surfaces Shift your weight to the uphill side of the ATV WARNING POTENTIAL HAZARD Stalling rolling backwards or improperly dismount ing while climbing a hill WHAT CAN HAPPEN Could result in the ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you lose all for...

Page 18: ... You may also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control WARNING POTENTIAL HAZARD Operating the ATV through dee...

Page 19: ...trol increasing your risk of accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in this Operator s Manual for this ATV Always maintain proper tire pressure as described in this Operator s Manual WARNING POTENTIAL HAZARD Operating the ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of the ATV may cause changes in handli...

Page 20: ... it important to dress cor rectly for ATV riding in order to pre vent scraped skin and serious head injuries It s easy and could save you time in the long run not having to con tend with an injury Of course it also makes sense to remember the seasons Wear a hat under your helmet and a snowmobile suit in the winter and lighter protective clothing in the sum mer Following is the minimum protec tion ...

Page 21: ...es to completely surround your eyes to prevent getting dirt or other items in your eyes Do not depend on sun glasses for proper eye protection Sun glasses are not recommended they don t prevent objects from flying in through the sides Long Pants and Long Sleeved Shirt The goal is to protect your body from branches long grass airborne objects or anything else that could scrape your skin The more th...

Page 22: ...the tire pressure inspect the tread and sidewalls of the tires for cracks cuts or other damage that could indicate they need to be replaced 2 CONTROLS AND CABLES With the engine running and brake applied check all transmission posi tions forward neutral and reverse A Brakes Squeeze the hand brake lever If it feels soft or squishy it could be low on fluid or have a leak refer to the Gen eral Mainte...

Page 23: ...quate 5 CHASSIS Grass and leaves can gum up your sus pension and shocks Clear and clean the suspension arms shock springs and fenders Check smoothness by turning the handlebar full left and full right Check that there is no binding restrictions free play or looseness in steering components 6 MISCELLANEOUS ITEMS Inspect your air filter Look for debris or damage that may indicate you need to replace...

Page 24: ...o you are and whom to con tact It s possible you may be in no condition to give them that informa tion Put your I D in your pocket before you ride Without it you re anonymous Cellular Phone It may be necessary to make an urgent phone call Maps GPS Global Positioning System Maps may be unnecessary when you re familiar with the area But when you re riding on unfamiliar trails it s good to know where...

Page 25: ...e ATV For example when you drive a car quickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively stable enough centrifugal force can cause an ATV to overturn Con stantly shifting your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid rolling or flipping th...

Page 26: ... a major problem with the brakes tires or engine 1 2 3 Never Sometimes Often 7 Do you thrive on the adrenaline rush you get from speeding and dangerous situations 1 2 3 Never Sometimes Often 8 Do you hurt yourself because you do things that are out of your abil ity range 1 2 3 Never Sometimes Often 9 Do you tailgate other drivers when you think they re driving too slow 1 2 3 Never Sometimes Often ...

Page 27: ...d and excavations dug in a short period of time Weather climate and development take their toll The thing about terrain is that some times you don t know it s changed until you get there Whether it s familiar or not check out your surroundings before and during your ride Night Riding Riding at night can be very hazardous Obstacles and other hazards that are easily identified during daytime are muc...

Page 28: ... yourself visible by using head lights and taillights and pull com pletely off the trail if you need to stop Outsloped trails trails that slant to allow rain to run off make trail riding a bit more challenging Accepting that challenge means keeping your weight shifted into the slope Denying the challenge means sliding off the trail It also helps to know which trails you can ride and who else might...

Page 29: ...spect the outdoors that you love Don t use your ATV to chase animals or birds Drive around young trees rather than over them Keep clear of streams and ditches with standing water Tread Lightly and leave it as you found it The last thing you expected was that your ATV would break down in the middle of the field it s usually so reli able that sometimes you forget the ATV has its limits ATV Maintenan...

Page 30: ...n really level areas you should keep it under 10 mph 16 kph if you ve got a trailer attached Avoid uneven terrain Also consider that your braking distance is going to increase with the more weight you carry Load Capacity Ratings Chart Max Load Capacity Total weight of operator accessories tongue weight and cargo on front and rear racks Tongue Weight Weight on trailer tongue Rear Rack and Tongue We...

Page 31: ...enture persuades you to do illegal drugs when you re riding your ATV this is a reality check Something to think about there can be legal consequences that will take away all that freedom you love Don t use alcohol or drugs before or during your ATV ride WARNING POTENTIAL HAZARD Overloading the ATV or carrying or tow ing cargo improperly WHAT CAN HAPPEN Could cause changes in ATV handling which cou...

Page 32: ...vincial ATV laws before riding It ll also make sure that you can continue to ride in your favor ite areas The quickest way to have a land area closed is by riding over the regulations Group Behavior People always do crazier and riskier things in a group than they would con sider doing by themselves When you re ATV riding with others and things start to get out of hand decide whether you re willing...

Page 33: ...V you are responsible for their supervi sion Before they ride have them take the training course have them watch the safety video and have them read the Operator s Manual You train them It doesn t matter how you do it as long as you do it ATV s are all a little different from the handling to the stability to the controls So regardless of how much experience your family members have with ATV s they...

Page 34: ...16 operate your ATV Arctic Cat and the ATV Safety Institute recommend that all ATV operators ride the appropriate sized ATV according to age Category Age Years Speed Limitations MPH NOTES Y 12 12 or Older 15 Limited 30 Maximum Operate Under Adult Supervision T 14 14 or Older 20 Limited 30 Limited 38 Maximum Operate Under Adult Supervision G S 16 or Older According to Local Regulations ...

Page 35: ... maintenance operating instructions and storage instructions If major repair or service is ever required contact an authorized Arctic Cat ATV dealer for professional service At the time of publication all informa tion and illustrations in Division II were technically correct Some illustra tions used in Division II are used for clarity purposes only and are not designed to depict actual conditions ...

Page 36: ...dth Overall 111 7 cm 44 0 in Suspension Travel Front Rear 17 7 cm 7 0 in Tire Size Front 24 x 8 12 Tire Size Rear 24 x 10 12 Tire Inflation Pressure 27 6 kPa 4 0 psi MISCELLANY Dry Weight Approx 258 5 kg 570 lb Gas Tank Capacity Rated 15 1 L 4 0 U S gal Differential Capacity 275 ml 9 3 fl oz Rear Drive Capacity 250 ml 8 5 fl oz Engine Oil Capacity 2 8 L 3 0 U S qt Gasoline Recommended 87 Octane Re...

Page 37: ...ride Switch 9 Auxiliary Brake Pedal 10 Brake Lever Lock 11 Key Switch 12 Shift Lever 13 Throttle Limiter 14 Throttle Lever 15 DC Power Outlet 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight HI LO Switch 19 Starter Button 20 Emergency Stop Switch 21 Drive Select Switch 22 Gas Tank Valve NOTE The ATV you have pur chased may differ slightly from those shown in the figures of this m...

Page 38: ...rests Starting the Engine Always start with the ATV on a flat level surface Carbon monoxide poi soning can kill you so keep your ATV outside while it s running Follow these steps to start it up 1 Mount the ATV and sit down 2 Engage the brake lever lock 3 Turn on the ignition 4 Shift into neutral 5 Move the emergency stop switch to RUN 6 Press the starter button 7 Let the engine warm up Another way...

Page 39: ...p safely Sometimes quick stops are inevitable so always be prepared Whether you re stopping slowly or stopping quickly do this 1 Squeeze the brake lever on the left handlebar to apply both the front and rear brakes 2 If your wheels lock release them for a second then apply them again 3 Never ride the brake Even maintaining minimal pressure on the brake lever will cause the brake pads to drag on th...

Page 40: ...witch 3 Turn off the ignition 4 If you have to park on a hill shift the ATV into low gear otherwise try to park only on level surfaces 5 Engage the brake lever lock Dismounting the ATV After you ve followed the procedure for parking it s time to dismount 1 Double check that the brake lever lock is engaged 2 Swing your right leg over to the left side of the seat 3 Step to the ground on the left sid...

Page 41: ...rsing Swerving Crossing Obstacles Riding Once the engine s warm the ATV is ready to go ATV 0012 1 Keep your feet on the footrests and both hands on the handlebar 2 Hold the brake lever and release the brake lever lock 3 Shift into gear 4 Release the brake slowly and apply the throttle Leaning Weight Shift and Balance When you turn the trick is to move forward and slide over to the side of the seat...

Page 42: ...f the turn 3 Gradually increase your speed as you come out of the turn Sharp Turns After mastering wide turns practice the advanced skill of sharp turns ATV 0038 ATV 0039 ATV 0040 1 Ease off the throttle as you approach the turn to slow down 2 Use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 You might have to lean into the turn more tha...

Page 43: ...e time as you enter the turn use the princi ples of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 Follow this with slight acceleration 4 For multiple turns repeat this movement as needed 5 To make your turn quicker try raising yourself off the seat a few inches as you shift your weight K Turns Use K turns if you accidentally stall while riding uphill you ...

Page 44: ...nhill Riding Uphill Roughly 20 of accidents happen while riding on hills and as a result of the ATV rolling or flipping So obvi ously use extreme caution and follow this method for riding uphill ATV 0019 ATV 0032 ATV 0033 1 Shift down and accelerate before you start climbing then maintain a steady pace 2 Lean as far forward as possible For steeper hills come off your seat to stand and lean forward...

Page 45: ...ricky and unpredict able So whether your skills are advanced or not try to avoid this kind of riding If you re in a situation where you absolutely have to sidehill follow this method ATV 0017 ATV 0028 ATV 0029 1 Keep your speed low and consistent 2 Shift all your body weight to the uphill side of the seat also sup port your weight on the uphill footrest 3 Steer like you re driving into the hill 4 ...

Page 46: ... body weight to the inside of the turn 3 Keep your hand off the brake until the emergency is over and you re back in control Crossing Obstacles Crossing obstacles is risky avoid it if possible Riding over logs rocks and ruts means combining all the active rid ing skills into one big motion Your ATV will respond differently for differ ent obstacles logs ruts etc but these are general guidelines for...

Page 47: ...straight 3 Backing down hills is a bad idea do a U turn or K turn instead to turn around Skidding or Sliding If you lose control after hitting sand ice mud or water 1 Turn your handlebar into the direc tion of the slide 2 Keep your hand off the brakes until you re out of the skid 3 Shift your weight forward Sometimes your ATV may not respond and goes straight ahead instead of let ting you turn Her...

Page 48: ...g near a blind corner or inter section is dangerous don t do it 4 Drive straight across to the oppo site shoulder 5 Take into account that your ATV could stall while crossing give yourself enough time to get off the road 6 You have to assume that oncoming cars don t see you and if they do they won t be able to predict your actions 7 It s illegal to cross public roads in some places Know your local...

Page 49: ...ered or ice covered trails 5 Learn how the ATV responds to steering and braking on the type of terrain to be encountered on the ride Stopping The ATV To stop the ATV first release the throt tle lever Next apply the brake Stopping The Engine To stop the engine turn the ignition switch key to the OFF position or set the emergency stop switch to the OFF position WARNING Do not attempt to free frozen ...

Page 50: ...es or warranty If a complete engine must be replaced ask the dealer to notify Arctic Cat for correct registration information IGNITION SWITCH KEY Two keys come with the ATV Keep the spare key in a safe place An identify ing number is stamped on each key Use this number when ordering a replacement key ATV 0055 CONTROL LOCATIONS AND FUNCTIONS Ignition Switch The ignition switch has three positions A...

Page 51: ...nor mal riding with light loads The low range is for carrying heavy loads or trailer towing Compared to HIGH range the LOW range posi tion provides slower speed and greater torque to the wheels 3 To engage reverse gear from neu tral move the shift lever outward and rearward into the R position Drive Select Switch FI475A CAUTION Leaving the ignition switch in the ON or LIGHTS position for a long pe...

Page 52: ...lick as it engages and the brake lever will not return to its released position 4 Release the brake lever lock by squeezing the brake lever It will return to its released position Check to make sure the brake lever lock engages properly and that the brake when engaged locks the wheels 1 Pump the brake lever 2 or 3 times 2 Engage the brake lever lock 3 Attempt to push the ATV NOTE The brake lever l...

Page 53: ... not in neutral Reverse Override Switch This ATV is equipped with a reverse speed limiter system When additional RPM is needed in reverse depress and hold the override switch Throttle Lever FI475B Control engine RPM with the position of the throttle lever Operate this lever with the thumb Pushing it forward increases engine RPM and allowing it to retract decreases engine RPM Throttle Limiter Screw...

Page 54: ...djust Set But ton 1 sets the clock or resets the trip meter to zero 3 Gear Position Indicator Indicates which gear is selected R reverse N neutral L low range H high range NOTE An E will be displayed if the transmission is not engaged in a selected gear 4 Speedometer Indicates the approximate vehicle speed in miles per hour MPH or kilome ters per hour km h 5 Clock Hour Meter Odometer Trip Meter Di...

Page 55: ... TRIP is displayed in the display then press and hold the Adjust Set Button 1 and Mode Button 2 until the trip meter reads 0 KC0011 PRIMER COLD START CF123A The primer is located on the carburetor Depress and release the lever several times prior to attempting to start a cold engine GAS VENT HOSES Replace the gas hose every two years Damage from aging may not always be visible Do not bend or obstr...

Page 56: ...up on the latch release located at the rear of the seat then raise the rear of the seat and slide it rearward 2 To lock the seat into position slide the front of the seat into the seat retainers and push down firmly on the rear of seat The seat should automatically lock into position SAFETY FLAG BRACKET A bracket is provided for mounting a flag at the rear of the ATV WARNING Do not drain float bow...

Page 57: ...be affected when towing a trailer When towing a trailer always maintain slow speed and allow more stopping dis tance than when not towing a trailer WARNING Make sure the loads on the front and rear racks will not interfere with the ATV controls or obstruct the view of the operator Also make sure the loads are evenly distrib uted properly secured and will not shift while operating the ATV WARNING N...

Page 58: ...e ethanol will prevent the accumulation of moisture in the fuel system Recommended Engine Transmission Oil The recommended oil to use is Arctic Cat ACX All Weather synthetic engine oil which has been specifically formu lated for use in this Arctic Cat engine Although Arctic Cat ACX All Weather synthetic engine oil is the only oil rec ommended for use in this engine use of any API certified SM 5W 5...

Page 59: ...ak in period the engine oil and oil filter should be changed Other maintenance after break in should include checking of all prescribed adjustments and tight ening of all fasteners At the discretion and expense of the owner operator the ATV may be taken to an authorized Arctic Cat ATV dealer for this initial service Engine New ATV s and renewed ATV engines require a break in period The first month...

Page 60: ...tes until the engine has reached normal operating temperature Do not idle the engine for excessively long periods of time Brakes Brake pads must be burnished to achieve full braking effectiveness Braking distance will be extended until brake pads are properly burnished To properly burnish the brakes use fol lowing procedure CAUTION TO PROPERLY BURNISH THE BRAKES USE FOLLOWING PRO CEDURE Choose an ...

Page 61: ...unctioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair If the owner operator does not feel qualified to perform any of these main tenance procedures or checks take the ATV to an authorized Arctic Cat ATV dealer for professional service NOTE The following instruc tions and information ref...

Page 62: ...nsmission oil and filter 61 R R Air filter 70 I I Air filter housing drain 71 I Inspect every time before riding Gear lubricant Front differential rear drive 62 I I 62 Replace every 4 years V Belt 71 I I Muffler spark arrester 72 C Tires air pressure 72 34 I Inspect every time before riding Brake components 63 64 I Inspect every time before riding Brake fluid 63 I Replace every 2 years Brake hoses...

Page 63: ...kage is excessive replace ment is not necessary The shock absorber has a spring force adjustment sleeve with five adjustment positions to allow the spring to be adjusted for different riding and load ing conditions If the spring action is too soft or too stiff adjust it according to the chart KC0102 NOTE Before attempting to adjust suspension clean dirt and debris from the sleeve and remove load f...

Page 64: ...er 6 Apply oil to the new filter O ring and check to make sure it is posi tioned correctly then install the new oil filter Tighten securely 7 Install the oil filter drain plug and tighten securely 8 Install the engine drain plug and tighten it securely Pour the recom mended oil in the filler hole Install filler plug 9 Start the engine while the ATV is outside on level ground and allow it to idle f...

Page 65: ... BRAKE 738 420B Brake Fluid Check the brake fluid level in the brake fluid reservoir If the level in the reser voir is not visible in the sight glass add DOT 4 brake fluid 738 420A NOTE If the sight glass appears dark there is a sufficient amount of fluid in the reservoir CAUTION Inspect the oil for any signs of metal filings or water If found take the ATV to an authorized Arctic Cat ATV dealer fo...

Page 66: ...sure the thickness of each brake pad 3 If thickness of either brake pad is less than 1 0 mm 0 039 in take the ATV to an authorized Arctic Cat ATV dealer to have brake pads replaced PR376B 4 Install the wheel and tighten using a crisscross pattern to 40 ft lb AUXILIARY BRAKE The auxiliary brake must be main tained to be fully functional 1 Check the brake fluid level in the reservoir The fluid level...

Page 67: ...ct the four tie rod boots for cracks tears or perforations 4 Check the tie rod end free play by grasping the tie rod near the end and attempting to move it up and down 5 If boot damage is present or tie rod end free play seems excessive contact an authorized Arctic Cat ATV dealer for service Drive Axle Boots CC793 CF125A 1 Inspect all drive axle boots for cracks tears or perforations 2 If boot dam...

Page 68: ... meter reads as specified the battery may be returned to service see step 10 7 If the meter reads less than speci fied voltage charge the battery using the following guidelines A When using an automatic bat tery charger always follow the charger manufacturer s instruc tions B When using a constant current battery charger use the follow ing Battery Charging Chart WARNING Anytime service is performe...

Page 69: ...purpose grease 11 Connect the battery cables posi tive cable first then install the battery hold down NOTE Arctic Cat highly recom mends all ATV batteries be con nected to a maintenance charger during storage or any extended period of non use The charger MUST have an automatic float storage safe or pulse mainte nance mode to avoid battery dam age due to long term overcharging To connect the mainte...

Page 70: ...ch as cell phones GPS units and radios on both vehicles 6 Attach one clamp of the positive red jumper cable to the positive terminal 1 of the dead battery C being careful not to touch any metal with the other clamp then attach the other clamp of the posi tive red jumper cable to the posi tive terminal 2 of the good battery B WARNING Improper handling or connecting of a battery may result in severe...

Page 71: ...pecifications chart for the correct spark plug A light brown insulator indicates that the plug is correct A white or dark insulator indicates that the engine may need to be serviced or the carburetor may need to be adjusted Consult an authorized Arctic Cat ATV dealer if the plug insu lator is not a light brown color To help prevent cold weather fouling make sure to thoroughly warm up the engine be...

Page 72: ...ottle lever has the proper free play of 3 6 mm 1 8 1 4 in ATV 0047 3 Tighten the knurled nut against the throttle cable adjuster securely then slide the rubber boot over the adjuster AIR FILTER The air filter inside the air filter hous ing must be kept clean to provide good engine power and gas mileage If the ATV is used under normal conditions service the filter at the intervals speci fied If ope...

Page 73: ...B AIR FILTER HOUSING DRAIN Inspect the duck bill drain in front of the main housing for debris and for proper sealing KC0056C DRAINING V BELT COVER KC0049A NOTE If the ATV has been driven through water the V belt cover must be drained of any water 1 Place the ATV on a level surface 2 Remove the drain bolt from the cover and allow the water to drain out 3 Shift the range lever to the neutral positi...

Page 74: ...re must be replaced When operating the ATV in areas where transportation or service facilities are not readily available it is strongly recommended to carry a plug type repair kit and a tire pump along WHEELS 1 Park the ATV on level ground and engage the brake lever lock 2 Loosen the lug nuts on the wheel to be removed 3 Elevate the ATV 4 Remove the lug nuts 5 Remove the wheel 6 Install the wheel ...

Page 75: ...ill shorten the life of the bulb To replace the headlight bulb use the following procedure 1 Remove the wiring harness con nector from the back of the head light 2 Grasp the bulb housing turn it counterclockwise and remove the bulb 3 Install the new bulb into the hous ing and rotate it completely clock wise 4 Install the wiring harness connector Taillight Brakelight To replace the taillight brakel...

Page 76: ...EAM 6 Observe each headlight beam aim Proper aim is when the most intense beam is centered on the vertical mark 5 cm 2 in below the horizontal mark on the aiming surface 7 Adjust each headlight until correct aim is obtained by turning the adjuster clockwise to lower or counterclockwise to raise the beam KC0108A FUSES The fuses are located in a power distri bution module in front of the steering po...

Page 77: ...75 GENERAL MAINTENANCE TOOLS A basic tool kit is provided with the ATV Maintain the tool kit with the ATV at all times KC0042B CAUTION Always use electrical accessories less than 180W ...

Page 78: ... seconds Install the air filter and housing cover 4 Drain the carburetor float bowl 5 Plug the hole in the exhaust sys tem with a clean cloth 6 Apply light oil to the upper steer ing post bushing and plungers of the shock absorbers 7 Tighten all nuts bolts cap screws and screws Make sure rivets hold ing components together are tight Replace all loose rivets Care must be taken that all calibrated n...

Page 79: ...ttery cables making sure to connect the positive cable first 6 Check the entire brake systems fluid level pads etc all con trols headlights taillight brake light and headlight aim adjust or replace if necessary 7 Check the tire pressure Inflate to recommended pressure as neces sary 8 Tighten all nuts bolts cap screws and screws making sure all cali brated nuts cap screws and bolts are tightened to...

Page 80: ...78 NOTES ...

Page 81: ...tteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty include normal wear abuse or corrosion and the following parts and items Tires CV Boots Torn or Punctured Upholstery Oil Filter Drive Be...

Page 82: ...d to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if in his opinion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or replace at Arctic Cat s option free of charge inc...

Page 83: ...Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Address Change Ownership Change Warranty Transfer CHANGE OF ADDRESS OWNERSHIP WARRANTY TRANSFER TO Name__________________________________________ Address _______________________________________ City State Province Zip Code Postal Code ___________ Phone ___________________________...

Page 84: ...Place Stamp Here Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 ...

Page 85: ...s control components If an emission related component on the ATV is defective the component will be repaired or replaced by any authorized Arctic Cat ATV dealer Owner s Emission Control Warranty Responsibilities It is the owner s responsibility to perform the required maintenance listed in the Operator s Manual Arctic Cat recommends the retention of all receipts covering maintenance performed on t...

Page 86: ...ir and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed compo nents in order to receive compensation Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident 2 misuse 3 lack of required maintenance 4 repairs improperly performed or replacements improperly i...

Page 87: ...ge and continues for 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Unit ECU Carburetor s Engine Coolant Temperatur...

Page 88: ...Capacity Ratings Chart 28 Lubricant Inspecting Changing 62 Lubricant Recommended Front Differential Rear Drive 57 Lubrication General 61 Maintenance General 59 Maintenance Record 87 Maintenance Schedule 60 Mounting the ATV 36 Muffler Spark Arrester 72 Oil and Filter 61 Oil Level Stick 54 Oil Recommended Engine Transmission 56 Operating Maneuvers Basic 36 Operation Maintenance Division II 33 Parkin...

Page 89: ...87 MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED NOTES ...

Page 90: ...ry Directive 98 37 EC Date of Issue June 1993 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model 366 4x4 Standards to which conformity is declared IEC 801 2 1991 IEC 801 3 1984 EN 55012 Manufacturer if not issuing agent Arctic Cat Inc 601 Brooks Ave S Thief River Falls MN 56701 USA ...

Page 91: ...or reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen WARNING Indicates a potential hazard that could result in serious injury or death ...

Page 92: ...collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ALWAYS WARNING p n 2258 615 ...

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