Arctic Cat 2006 DVX 400 Operator'S Manual Download Page 2

Page 3 

INTRODUCTION 

 

Congratulations  for  purchasing  a  high  quality  All-Terrain-Vehicle (ATV) by ACE. Be sure, as 

the  owner/operator  of  the  ATV  to  become  thoroughly  familiar  with  its  basic  operation, 
maintenance and storage procedures. Carefully read the Operator’s Manual before starting 
your ATV.   

 

Particularly important information is distinguished in this manual by the notations „Warning, 

Caution  and  Note“. 

!!  WARNING  !!

  refers  to  the  safety  of  ATV  operators,  bystanders  or 

persons inspecting or repairing the ATV. Please follow exactly the instructions in order not to 
endanger  your  health  or  even  your  life. 

!!  CAUTION  !!

  indicates  special  precautions  that 

must  be  taken  to  avoid  damage  to  the  ATV.   

  NOTE

  provides  key  information  to  make 

procedures easier or more clear. 

 

This  booklet  contains  instructions  on  how  to  start  and  operate  the  ATV  as  well  as  some 

important information on how to store it in the season break. For bigger repairs and service 
please contact an authorized ACE ATV dealer.   

 

At  the  time  of  publication,  all  information  and  illustrations  were  technically  correct.  Some 

illustrations  are  used  for  clarity  purposes  only  and  are  not  designed  to  depict  actual 
conditions.  Because  Arctic  Cat  constantly  refines  and  improves  its  products  ,  no  retroactive 
obligation is incurred. 

 
This  ACE  operator’s  manual  should  be  considered  a  permanent  part  of  the  ATV  and  must 

remain with the ATV at the time of resale. If the ATV changes ownership please contact the 
warranty service of the company ACE Trade AG, Industriestraße 43, 

5600  ST.  JOHANN/PG.,  to  ensure  a  proper  registration.  This  manual  was  prepared  by  the 

service department of  ACE. 

 

 

 

PARTS AND ACCESSORIES

 

When in need of replacement parts, oil or accessories for your ACE ATV, be sure to 
use only GENUINE ACE PARTS, OIL AND ACCESSORIES. Only genuine ACE parts, oil 
and  accessories  are  engineered  to  meet  the  standards and requirements of your 
ACE ATV.  For a complete list of accessories refer to the current ACE ATV Accessory 
Catalog.  Your  ACE  ATV  dealer  will  be  pleased  to  aid  you  in  service  and 
maintenance procedures. 

Page 4 

 

TECHNICAL DATA ARCTIC CAT DVX 400 

 
 
 

Engine and Drive 

400 

Type 

Four Cycle/Liquid Cooled 

Bore x Stroke 

90x62,6 mm 

Displacement 

398 ccm 

Ignition type 

NGK CR7E 

Spark Plug Gap 

0,7 – 0,8 mm 

Brake Type 

Hydraulic Foot brake; 
Hydraulic Parking brake 

Carburetor Type 

Mikuni BSR 36 

Chassis 

2x4 

Length (Overall) 

183 cm 

Height (Overall) 

116 cm 

Width (Overall) 

116,5 cm 

Suspension Travel (Front) 

21,6 cm 

Suspension Travel (Rear) 

22,7 cm 

Wheelbase 

124,5 cm 

Front Tire Size 

22x7-10 

Rear Tire Size 

20x10-9 

Tire Inflation Pressure 

0,6-0,8 (according to load and route) 

Miscellany 

2x4 

Dry Weight 

169 kg 

Gas Tank Capacity 

10 l 

Reserve Capacity 

1 l 

Coolant Capacity 

1,2 l 

Taillight/Brake light 

12V/5W/21W 

Engine Oil Capacity 

2,1 l 

Gasoline (Recommended) 

87 Octane Regular Unleaded 

 (EU: Regular Gasoline 91 oct.) 

Engine Oil (Recomm.) 

SAE 10W-40 

Headlight 

12V/55W/55 

Starting System 

Electric 

 

Summary of Contents for 2006 DVX 400

Page 1: ...17 GASOLINE OIL LUBRICANT 22 BREAK IN PROCEDURE 24 GENERAL MAINTENANCE 27 PREPARATION FOR STORAGE 38 PREPARATION AFTER STORAGE 39 FOR YOUR SAFETY 40 ACTIVE RIDING 44 TROUBLESHOOTING 52 WARRANTY 54 NOT...

Page 2: ...t remain with the ATV at the time of resale If the ATV changes ownership please contact the warranty service of the company ACE Trade AG Industriestra e 43 5600 ST JOHANN PG to ensure a proper registr...

Page 3: ...ODEL DVX 400 1 Tool storage under the seat 2 Reverse lever 3 Gearshift Pedal 4 Battery under the seat 5 Fuel valve 8 1 9 5 6 3 4 Page 6 6 Seat Lock 7 Foot Brake Pedal main brake 8 Parking Brake 9 Tail...

Page 4: ...e 12 Hazard Warning Lights 18 E Starter 13 Throttle Control 19 Mirrors 14 Low beam full beam 20 Speedometer 15 Horn 10 11 13 20 19 14 16 15 12 18 17 19 Page 8 Note The ATV you have purchased may diffe...

Page 5: ...y fixed No play is allowed and steering has to move freely Brakes Check the brake fluid level Push the hydraulic brake lever several times Check the lever for tightness and maneuverability Test the pa...

Page 6: ...perature is below 5 C ATTENTION Ii is very important not to touch or compress the throttle lever during the starting procedures 1 Move the choke lever until it is engaged you ll feel a light pressure...

Page 7: ...brake pads have to be prepared Don t put yourself into situations that require an immediate braking unless the brake pads are working properly this may result in serious accidents When using the hydra...

Page 8: ...fication Number is located on the right side of the frame The Engine Serial Number is located on the right side behind the exhaust pipe Always provide the ATV name Vehicle Identification Number and En...

Page 9: ...s 300 Page 18 NOTE High engine RPM low vehicle speed or heavy load can raise engine temperature Decreasing engine RPM reducing load and selecting an appropriate transmission gear can lower the tempera...

Page 10: ...S position The light switch has 2 positions low beam high beam Light switch Page 20 Electric Starter Button Pushing in on this button activates the starter motor Before starting the engine make sure t...

Page 11: ...he parking brake and place the transmission in first gear Turn the gas tank valve OFF Secure the ATV with load rated hold down straps ON OFF Page 22 NOTE Suitable hold down straps are available from y...

Page 12: ...stress on the engine components during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engine starts allow it to warm up pr...

Page 13: ...ION If necessary drain the gasoline or oil into a suitable container Shock absorbers Each shock absorber should be visibly checked weekly for excessive fluid leakage cracks or breaks in the lower case...

Page 14: ...r O ring and check to make sure it is positioned correctly then install the new oil filter 7 Install the oil filter drain plug and tighten securely 8 Install the engine drain plug and tighten it secur...

Page 15: ...sses Protect skin and clothing when handling batteries When servicing battery in enclosed space keep the area well ventilated Page 30 To charge the battery use the following procedure 1 Remove the bat...

Page 16: ...g temperature 2 Turn the throttle stop screw in our out until the engine idles at the recommended RPM Engine Idle RPM 1250 1350 U Min Page 32 ATTENTION Adjust the idle to the correct RPM Make sure the...

Page 17: ...set supplied with your ATV you ll find a barometer to measure the tire inflation pressure Always check tire pressure before starting your ATV Type Pressure Front Rear Off road tires 0 6 0 8 bar accord...

Page 18: ...e cover Adjusting Headlight Aim The headlights can be adjusted horizontally high beam low beam The geometric center of the HIGH beam light zone is to be used for vertical and horizontal aiming 1 Posit...

Page 19: ...ng dirt oil grass and other foreign matter from the entire ATV DO NOT get water into any part of the engine or air intake Allow the ATV to dry thoroughly 3 Either drain the gas tank or add a fuel stab...

Page 20: ...etc all controls headlights taillight brake light and headlight aim 7 Check the tire pressure 8 Take care that all screws nuts and holding components are tightened properly 9 Make sure the steering mo...

Page 21: ...clockwise three laps counter clockwise Turning in and out of the cones Three laps Page 42 5 Quick Turns 6 Crossing Obstacles Move two cones 1 Suddenly go left right or straight 2 Use posts or lumber...

Page 22: ...dvisable to take a rider training course See your Arctic Cat ATV dealer for details Riding Once the engine s warm the ATV is ready to go Please observe the following points Keep your feet on the footr...

Page 23: ...of the turn Page 46 Quick Turns Quick turns are the most difficult turns and should only be done after you are experienced with your ATV 1 As you approach the turn slow down 2 Turn the handlebars and...

Page 24: ...TION Never climb hills with an angle of gradient higher than 25 Page 48 Riding downhill 1 Shift your body weight as far back on the seat as possible 2 Keep it in a low gear 3 Lightly apply the brake a...

Page 25: ...observe the following 1 Examine the depth of the water and check for hidden obstacles like logs or rocks 2 Keep your speed slow 3 Make sure you have a way out on the other side of the water 4 If you...

Page 26: ...e the hand brake lever when you have shifted into a gear You cannot shift into reverse gear and or you hear a roaring noise Was the vehicle stopped completely before shifting Be sure to have engaged t...

Page 27: ...be done by an authorized ACE ATV dealer No transportation or rental charges for rented vehicles will be paid by ACE The warranty is validated upon examination of said parts by ACE or an authorized AC...

Page 28: ...The costumer is then asked to sign a warranty form to ensure that warranty work repair o replacement of the warrantable part respectively was actually performed It s the owner s responsibility to main...

Page 29: ...NERSHIP WARRANTY TRANSFER TO Name ____________________________________________________ Address ___________________________________________________ Construction year Model _____________________________...

Page 30: ...Page 59 Page 60...

Page 31: ...Page 61 Page 62...

Page 32: ...price list NOTE Some of the information in this booklet may not be up to date due to changes performed since printing The models shown in the pictures contain in part special equipment Please ask your...

Reviews: