Arctic Cat 2006 DVX 400 Operator'S Manual Download Page 16

Page 31 

Spark plug 

 
The  ATV  comes  equipped  with  a  specified  spark  plug  (see  technical  data).  A  light  brown 
insulator indicates that the plug is correct. A white or dark insulator indicates that the engine 
may  need  to  be  serviced  or  the  carburetor  may  need  to  be  adjusted.  Take  the  ATV  to  an 
authorized ACE ATV dealer. 
 

 NOTE: If the spark plug fails prematurely due to cold outside temperature, low speed or 

low RPM, please contact your Arctic Cat ATV dealer. 
 
Before removing the spark plug, be sure to clean the area around the spark plug. If you do 
not, dirt could enter engine when removing or installing the spark plug. 
 
Adjust the gap for proper ignition. Use a feeler gauge to check the gap. 
 
When installing the spark plug, be sure to tighten it securely. A new spark plug should be 
tightened  ½  turn  once  the  washer  contacts  the  cylinder  head.    A  used  plug  should  be 
tightened only 1/8 – ¼ turn. 
 
 

Engine Idle RPM Adjustment 

 
To properly adjust the idle, a tachometer is necessary. If 
one is not available, take the ATV to an authorized ACE 
ATV dealer. To adjust idle RPM: 
 
1. 

Start  the  engine  and  warm  it  up  to  normal 

operating temperature. 

2. 

Turn  the  throttle  stop  screw  in  our  out  until  the 

engine idles at the recommended RPM. 

 
 
 
 
 
 
 
 
 
 

Engine Idle RPM : 1250-1350 U/Min 

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!! ATTENTION !! 

Adjust the idle to the correct RPM. Make sure the engine is at normal operating temperature 
before adjusting the idle RPM. 

 

Throttle Cable Adjustment 

 
To adjust the throttle cable free-play: 

 

1. 

Loosen the jam nut. 

2. 

Slide  the  rubber  boot  away  and  turn  the  adjuster 

until the throttle lever has proper free-play of 3-6 mm. 

3. 

Tighten  the  knurled  nut  against  the  throttle  cable 

adjuster  securely;  then  slide  the  rubber  boot  over  the 
adjuster. 

 

Carburetor Float Bowl 

 

Periodically, the float bowl should be drained. Your ACE ATV dealer will do this service. 

 

Gas/Vent Hoses 

 

Replace the gas hose every two years. Do not bend or obstruct the routing of the carburetor 
vent hose.  Make certain that the vent hose is securely connected to the carburetor and 
hose holder and the opposite end is always open. 
 
 

Air Filter 

 

The  air  filter  inside  the  air  filter  housing  must 
be kept clean to provide good engine power. If 
the  ATV  is  used  under  normal  conditions, 
service  the  filter  at  the  intervals  specified.  If 
operated  in  dusty,  wet  or  muddy  conditions, 
inspect  and  service  the  filter  more  frequently.  
Use  the  following  procedure  to  remove  the 
filter and inspect and/or clean it: 

 

 

 

Summary of Contents for 2006 DVX 400

Page 1: ...17 GASOLINE OIL LUBRICANT 22 BREAK IN PROCEDURE 24 GENERAL MAINTENANCE 27 PREPARATION FOR STORAGE 38 PREPARATION AFTER STORAGE 39 FOR YOUR SAFETY 40 ACTIVE RIDING 44 TROUBLESHOOTING 52 WARRANTY 54 NOT...

Page 2: ...t remain with the ATV at the time of resale If the ATV changes ownership please contact the warranty service of the company ACE Trade AG Industriestra e 43 5600 ST JOHANN PG to ensure a proper registr...

Page 3: ...ODEL DVX 400 1 Tool storage under the seat 2 Reverse lever 3 Gearshift Pedal 4 Battery under the seat 5 Fuel valve 8 1 9 5 6 3 4 Page 6 6 Seat Lock 7 Foot Brake Pedal main brake 8 Parking Brake 9 Tail...

Page 4: ...e 12 Hazard Warning Lights 18 E Starter 13 Throttle Control 19 Mirrors 14 Low beam full beam 20 Speedometer 15 Horn 10 11 13 20 19 14 16 15 12 18 17 19 Page 8 Note The ATV you have purchased may diffe...

Page 5: ...y fixed No play is allowed and steering has to move freely Brakes Check the brake fluid level Push the hydraulic brake lever several times Check the lever for tightness and maneuverability Test the pa...

Page 6: ...perature is below 5 C ATTENTION Ii is very important not to touch or compress the throttle lever during the starting procedures 1 Move the choke lever until it is engaged you ll feel a light pressure...

Page 7: ...brake pads have to be prepared Don t put yourself into situations that require an immediate braking unless the brake pads are working properly this may result in serious accidents When using the hydra...

Page 8: ...fication Number is located on the right side of the frame The Engine Serial Number is located on the right side behind the exhaust pipe Always provide the ATV name Vehicle Identification Number and En...

Page 9: ...s 300 Page 18 NOTE High engine RPM low vehicle speed or heavy load can raise engine temperature Decreasing engine RPM reducing load and selecting an appropriate transmission gear can lower the tempera...

Page 10: ...S position The light switch has 2 positions low beam high beam Light switch Page 20 Electric Starter Button Pushing in on this button activates the starter motor Before starting the engine make sure t...

Page 11: ...he parking brake and place the transmission in first gear Turn the gas tank valve OFF Secure the ATV with load rated hold down straps ON OFF Page 22 NOTE Suitable hold down straps are available from y...

Page 12: ...stress on the engine components during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engine starts allow it to warm up pr...

Page 13: ...ION If necessary drain the gasoline or oil into a suitable container Shock absorbers Each shock absorber should be visibly checked weekly for excessive fluid leakage cracks or breaks in the lower case...

Page 14: ...r O ring and check to make sure it is positioned correctly then install the new oil filter 7 Install the oil filter drain plug and tighten securely 8 Install the engine drain plug and tighten it secur...

Page 15: ...sses Protect skin and clothing when handling batteries When servicing battery in enclosed space keep the area well ventilated Page 30 To charge the battery use the following procedure 1 Remove the bat...

Page 16: ...g temperature 2 Turn the throttle stop screw in our out until the engine idles at the recommended RPM Engine Idle RPM 1250 1350 U Min Page 32 ATTENTION Adjust the idle to the correct RPM Make sure the...

Page 17: ...set supplied with your ATV you ll find a barometer to measure the tire inflation pressure Always check tire pressure before starting your ATV Type Pressure Front Rear Off road tires 0 6 0 8 bar accord...

Page 18: ...e cover Adjusting Headlight Aim The headlights can be adjusted horizontally high beam low beam The geometric center of the HIGH beam light zone is to be used for vertical and horizontal aiming 1 Posit...

Page 19: ...ng dirt oil grass and other foreign matter from the entire ATV DO NOT get water into any part of the engine or air intake Allow the ATV to dry thoroughly 3 Either drain the gas tank or add a fuel stab...

Page 20: ...etc all controls headlights taillight brake light and headlight aim 7 Check the tire pressure 8 Take care that all screws nuts and holding components are tightened properly 9 Make sure the steering mo...

Page 21: ...clockwise three laps counter clockwise Turning in and out of the cones Three laps Page 42 5 Quick Turns 6 Crossing Obstacles Move two cones 1 Suddenly go left right or straight 2 Use posts or lumber...

Page 22: ...dvisable to take a rider training course See your Arctic Cat ATV dealer for details Riding Once the engine s warm the ATV is ready to go Please observe the following points Keep your feet on the footr...

Page 23: ...of the turn Page 46 Quick Turns Quick turns are the most difficult turns and should only be done after you are experienced with your ATV 1 As you approach the turn slow down 2 Turn the handlebars and...

Page 24: ...TION Never climb hills with an angle of gradient higher than 25 Page 48 Riding downhill 1 Shift your body weight as far back on the seat as possible 2 Keep it in a low gear 3 Lightly apply the brake a...

Page 25: ...observe the following 1 Examine the depth of the water and check for hidden obstacles like logs or rocks 2 Keep your speed slow 3 Make sure you have a way out on the other side of the water 4 If you...

Page 26: ...e the hand brake lever when you have shifted into a gear You cannot shift into reverse gear and or you hear a roaring noise Was the vehicle stopped completely before shifting Be sure to have engaged t...

Page 27: ...be done by an authorized ACE ATV dealer No transportation or rental charges for rented vehicles will be paid by ACE The warranty is validated upon examination of said parts by ACE or an authorized AC...

Page 28: ...The costumer is then asked to sign a warranty form to ensure that warranty work repair o replacement of the warrantable part respectively was actually performed It s the owner s responsibility to main...

Page 29: ...NERSHIP WARRANTY TRANSFER TO Name ____________________________________________________ Address ___________________________________________________ Construction year Model _____________________________...

Page 30: ...Page 59 Page 60...

Page 31: ...Page 61 Page 62...

Page 32: ...price list NOTE Some of the information in this booklet may not be up to date due to changes performed since printing The models shown in the pictures contain in part special equipment Please ask your...

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