Arconic Powerig 913F Instruction Manual Download Page 11

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913F Powerig® Unit (HK1191)

103918

Pump-to-Motor Coupling

508801

Cap Screw (2)

REPLACE EXISTING

SCREWS FROM ENGINE

508689

O-ring

131309

Engine Mounting Ring

500194

Lockwasher (3)

500121

Cap Screw (3)

115767

Ball Bearing

131311

Curved Cover

130992

Shaft Extension

508845

Setscrew (2)

Apply Loctite® 243™ Blue Threadlocker

(Huck p/n 508567) and torque to 100-110 inch pounds

INSTALL SCREW ON SHAFT SIDE FIRST.

508794

Terminal (4)

508844

Cap Screw (2)

Apply Loctite® 569™

Torque to 55-60 inch pounds

508856

Cap Screw (4)

Torque to 110-125 inch pounds

130997

Electrical Assembly

504289

Flat Head Screw (2)

508863

Dowel Pin (2)

508796

Spacer

130998 ON/OFF

Rocker Switch

508795

Angle Bracket

508797

Lockwasher (2)

508800

ON/OFF Decal

500083

Cap Screw (3)

Torque to 90-100 inch pounds

500170

Flat Washer (3)

508851

Terminal Ring

MOTOR GROUND

508867

Button Head Screw (2)

508854

Loop

Clamp (3)

131310

Curved

Cover with Hole

508864

Round

Machine Screw (8)

508865

Grommet

502467

Button Head Screw (2)

130994

Hour Meter

130995

Magneto Flywheel

130996

Magneto Stator

131308

Stator Mounting Ring

508862

Button Head Screw (6)

Apply Loctite® 569™

Torque to 55-60 inch pounds

STAKE AT EXTENSION SHAFT.

508868

Cable Clamp (2)

508855

Flag Terminal (2)

508866

Woodruff Key

130993

Fixed

Throttle Motor 5 HP

Figure 5

130989 Motor, Pump, Base. Valve Components (1 of 2)

SEE CONTINUED

DRAWING ON

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130989_revC

Summary of Contents for Powerig 913F

Page 1: ... Hydraulic Power Source Safety Instructions 3 Description 4 Specifications 4 Troubleshooting 4 Principle of Operation 5 Electrical and Hydraulic Schematic Diagrams 6 Preparation for Use 7 Checking and Adjusting Pressures 7 Operating Instructions 7 Maintenance 8 Spare Parts and Accessories 9 Components Drawings 10 16 ...

Page 2: ...2 913F Powerig Unit HK1191 ...

Page 3: ...ting downtime and in preventing an accident which may cause severe personal injury 22 Never place hands between nose assembly and work piece Keep hands clear from front of tool 23 There is a risk of crushing if tool is cycled without Nose Assembly installed 24 Tools with ejector rods should never be cycled with out nose assembly installed 25 When two piece lock bolts are being used always make sur...

Page 4: ...s Powerig includes a roll cage for protection as well as to facilitate moving the unit to various work stations The unit weighs approximately 175 pounds 79 379 kg when filled with hydraulic fluid Description WARNING RETURN pressure can be adjusted to 6000 PSI if required for use with HPT tools ONLY DO NOT OPERATE OTHER HUCK TOOLS AT THIS RETURN PRESSURE Severe personal injury and damage to tool ma...

Page 5: ...is starting the pressure stroke As the piston is forced into the cylinder barrel pressure is developed in the pressure chamber R Intake valve L closes and the discharge check valve N is forced open delivering oil from the piston pump to the system which joins the oil from the gear pump at O FIGURE 2 When the pressure builds up to the setting of the spring P Approximately 600 psi pressure against t...

Page 6: ...nd 505174 6 will be joined together with 104480 and grounded in one location inside the solenoid valve 130998 1 RS 1 130998 ON OFF Rocker Switch 130998 2 RS 2 130993 KS 1 Engine Kill Switch Lead Internal Relief Valve 9200 psi External Relief Valve PULL Pressure adjustment M H P L P L P Unloading Valve 660 psi Super Charge Relief Valve 200 psi Pilot Valve T B P A P B T A Directional Valve Kick down...

Page 7: ...Be sure that 1 Hose from PULL PRESSURE on the control panel runs to the port stamped with a letter P on the tool 2 Hose from RETURN PRESSURE on the control panel runs to the port stamped with letter R on the tool Plug the control cable from the tool into the two prong socket on the Powerig Hydraulic Power Source Press the tool trigger switch and let the Powerig operate for a few minutes to circula...

Page 8: ...ults in noticeable loss of engine power Clean the reusable type of air cleaner every 10 operating hours more frequently if the unit is operating in dusty or dirty environment To clean remove the air cleaner and dip it in gasoline Remove and inspect the spark plug at each oil change Keep electrodes clean and free of carbon Adjust electrode gap to 030 inch If electrodes are pitted or burned or the c...

Page 9: ...AUXILIARY SWITCH AND CONTROL CORD 113056 An auxiliary switch is available for use when checking and adjusting pressures and when troubleshooting HOSE AND CONTROL CORD KITS of various lengths Please contact your HUCK representative PUMP REBUILD PARTS are recommended when the pump cannot build pressure normally and requires rebuilding Training assistance is available for rebuilding pumps PUMP REBUIL...

Page 10: ... 500217 Hex Nut 110439 Female Coupler 504057 Hex Nipple Apply Parker Threadmate HUCK p n 508567 to threads per mfr instructions Tighten to finger tight condition first then wrench tight 2 3 turns more Kick down Relief Valve RETURN Pressure Adjustment Apply Parker Threadmate HUCK p n 508567 to threads per mfr instructions Tighten to finger tight condition first then wrench tight 2 3 turns more 5901...

Page 11: ... Screw 2 508863 Dowel Pin 2 508796 Spacer 130998 ON OFF Rocker Switch 508795 Angle Bracket 508797 Lockwasher 2 508800 ON OFF Decal 500083 Cap Screw 3 Torque to 90 100 inch pounds 500170 Flat Washer 3 508851 Terminal Ring MOTOR GROUND 508867 Button Head Screw 2 508854 Loop Clamp 3 131310 Curved Cover with Hole 508864 Round Machine Screw 8 508865 Grommet 502467 Button Head Screw 2 130994 Hour Meter ...

Page 12: ... to 90 110 inch pounds 103904 Drain Tube 508849 Elbow Note orientation 508850 Nipple 103599 Pull Return Manifold Torque this Screw to 80 100 inch pounds 508843 Dust Cover Plug 2 502729 Hex Nipple 504057 Hex Nipple 110438 Male Quick Disconnect 110439 Female Quick Disconnect 502402 Hex Reducing Bushing 508847 Straight Tube Connector 508859 Filter Tube 508693 Return Oil Filter 502728 Hex Nipple 50885...

Page 13: ...ow 103900 Check and Relief Valve 508708 Valve Stem 508701 Spring 508710 Spring Guide 500778 O ring 508709 Valve Cap 500237 Nut 500138 Cap Screw 508717 Valve Knob 501084 Back up Ring 500778 O ring 508723 Cover Plate 500776 O ring 507544 Intake Screen 504711 O ring 504711 O ring 508719 Suction Line 508718 Straight Connector 130913 Basic Pump See Figure 9 500073 Cap Screw 3 1 4 20 500115 Cap Screw 2 ...

Page 14: ...Ring 4 places 501082 Back up Ring 2 places 500776 O Ring 2 places 131150 Poppet 2 places 131152 Valve Piston 131149 Spool 4 places 508789 Spring 4 places 508791 Washer 4 places 500063 Cap Screw 500066 Cap Screw 8 places 131155 Valve Body 103599 Manifold 500076 Cap Screw 2 places 500778 O Ring 4 places 501084 Back up Ring 4 places 500778 O Ring 131151 Bushing 2 places 131153 End Cap Components with...

Page 15: ...15 913F Powerig Unit HK1191 130913 Basic Pump Figure 9 130913_revB See Figure 10 ...

Page 16: ...16 913F Powerig Unit HK1191 131295 Pump Barrel Assembly Figure 10 131295_revA ...

Page 17: ...ar or as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design operation ...

Page 18: ...00 São Paulo SP Brazil Tel 55 11 3583 7061 Suzhou Operations 58 Yinsheng Road SIP Suzhou Jiangsu 215126 China Tel 86 512 62863800 8888 Telford Operations Unit C Stafford Park 7 Telford Shropshire England TF3 3BQ Tel 44 1952 290011 Fax 44 1952 207701 thisales arconic com Tokyo Operations Japan and Korea 1013 Hibiya U 1 Bldg Uchisaiwai cho 1 1 7 Chiyoda ku Tokyo 100 0011 Japan Tel 81 3 3539 6594 Fax...

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Arconic Powerig 913F, Instruction Manual

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