background image

13

DT4600 Pneudraulic Installation Tool (HK1174)    

Limited Warranties

Limited Lifetime Warranty on BobTail® Tools: 

Huck International, Inc. warrants to the original purchaser 

that its BobTail® installation tools manufactured after 

12/1/2016 shall be free from defects in materials and 

workmanship for its 

useful lifetime

.  This warranty does 

not cover special order / non-standard products, or part 

failure due to normal wear, tool abuse or misapplication, 

or user non-compliance with the service requirements and 

conditions detailed in the product literature. 

Two Year Limited Warranty on Installation Tools: 

Huck International, Inc. warrants that its installation tools 

and Powerigs

®

 manufactured after 12/1/2016 shall be free 

from defects in materials and workmanship for a period 

of two years from date of purchase by the end user.  This 

warranty does not cover special order / non-standard 

products, or part failure due to normal wear, tool abuse 

or misapplication, or user non-compliance with the service 

requirements and conditions detailed in the product 

literature. 

90 Day Limited Warranty on Nose Assemblies and 

Accessories:

 

Huck International, Inc. warrants that its nose assemblies 

and accessories shall be free from defects in materials 

and workmanship for a period of 90 days from date of 

purchase by the end user.  This warranty does not cover 

special clearance noses, or special order / non-standard 

product, or part failure due to normal wear, abuse or 

misapplication, or user non-compliance with the service 

requirements and conditions detailed in the product 

literature. 

Useful lifetime

 is defined as the period over which the 

product is expected to last physically, up to the point when 

replacement is required due to either normal in-service 

wear, or as part of a complete overhaul. Determination is 

made on a case-by case basis upon return of parts to Huck 

International, Inc. for evaluation.

Tooling, Part(s) and Other Items not manufactured by 

Huck:

 

HUCK makes no warranty with respect to the tooling, 

part(s), or other items manufactured by third parties. HUCK 

expressly disclaims any warranty expressed or implied, as 

to the condition, design, operation, merchantability, or 

fitness for use of any tool, part(s), or other items thereof 

not manufactured by HUCK. HUCK shall not be liable for 

any loss or damage, directly or indirectly, arising from the 

use of such tooling, part(s), or other items or breach of 

warranty or for any claim for incidental or consequential 

damages.

Huck shall not be liable for any loss or damage resulting 

from delays or non-fulfillment of orders owing to strikes, 

fires, accidents, transportation companies or for any reason 

or reasons beyond the control of the Huck or its suppliers.

Huck Installation Equipment:

Huck International, Inc. reserves the right to make changes 

in specifications and design and to discontinue models 

without notice.

Huck Installation Equipment should be serviced by trained 

service technicians only.

Always give the serial number of the equipment when 

corresponding or ordering service parts.

Complete repair facilities are maintained by Huck 

International, Inc. Please contact one of the offices listed 

below.

Eastern

One Corporate Drive Kingston, New York 12401-0250 

Telephone (845) 331-7300 FAX (845) 334-7333

Outside USA and Canada

Contact your nearest Huck International location (see 

reverse).

In addition to the above repair facilities, there are 

Authorized Tool Service Centers (ATSC’s) located 

throughout the United States. These service centers offer 

repair services, spare parts, Service Parts Kits, Service 

Tool Kits and Nose Assemblies. Please contact your Huck 

Representative or the nearest Huck International location 

(see reverse) for the ATSC in your area.

Summary of Contents for DT4600

Page 1: ...eclaration of Conformity 2 Safety Instructions 3 Specifications 4 Principle of Operation 5 Preparation for Use 5 Nose Assembly Fastener Compatibility 6 Attaching and Removing a Nose Assembly 6 Operating Instructions 7 Maintenance 7 Disassembly Procedure 8 Assembly Procedure 8 Fill and Bleed 9 Components Drawings 10 12 HUCK DREAM TOOL is a registered trademark of Arconic Inc ...

Page 2: ...2 DT4600 Pneudraulic Installation Tool HK1174 ...

Page 3: ...unsuitable postures as it is likely for these not to allow counteracting of normal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted IV REPETITIVE MOTION HAZARDS 1 When using assembly power tool the operator can experience discomfort in the hands arm...

Page 4: ...sed in this manual please note DEXRON is a registered trademark of General Motors Corporation Loctite is a registered trademark of Henkel Corporation U S A LUBRIPLATE is a registered trademark of Fiske Brothers Refining Co MERCON is a registered trademark of Ford Motor Corp Never Seez is a registered trademark of Bostik Inc Quintolubric is a registered trademark of Quaker Chemical Corp Slic tite i...

Page 5: ...inlet connector 3 Set the air pressure on the regulator to 90 psi 6 2 bar and connect the air hose to the tool 4 Press and release the trigger a few times to cycle the tool 5 Disconnect the air hose from the tool and remove the retaining nut 6 Select the correct nose assembly for the fastener to be installed 7 Screw the collet assembly including the lock collar and shim if applicable onto the spin...

Page 6: ...99 3303 08 MGL self releasing 99 3305 06 MG 99 1456 08 MG 99 1458 06 C6L 99 3003 08 C6L 99 3006 06 BB 99 2707 08 BB 99 2713 06 BR 99 2737 08 BR 99 2743 04 05 06 Huck Clinch HuckMAX NAS1919 1921U 99 3459 202 05 06 08 BB Rivet Pintail 99 3482 Anvil Insert Anvil Holder Collet Chuck Jaws Follower Spring Cap Nose Spindle Extension NON L SERIES Anvil Assembly Collet Unitized Jaws Spindle Extension NON L...

Page 7: ...ems 3 Proper hand tools both standard and special must be available 4 All parts must be handled carefully and examined for damage or wear Always replace seals when tool is disassembled for any reason Components should be disassembled and assembled in a straight line without bending cocking or undue force 5 Service Parts Kit DT4600KIT includes consumable parts and should be available at all times O...

Page 8: ...ce apply Loctite 243 per manufacturers instructions to threads of Connecting Tube and screw into Cylinder 2 Make sure Front Gland Assembly is in place and apply Loctite 243 to threads of Nose Adapter per manufacturers instructions screw into tool and torque to 50 ft lbs 3 Thread 121694 DT4600 Seal Insertion tool into the back of the Hydraulic Cylinder Thread 123111 2 Piston Assembly tool onto Hydr...

Page 9: ...iston returns to the idle position full forward 6 Disconnect the tool from the air line 7 Lay the tool on its side and remove the fill bottle Top off the fluid in the fill port then install and tighten the bleed plug Torque the bleed plug to 60 in lbs 8 Connect the air line to the tool and measure the stroke If the stroke is less than specified remove the bleed plug and add fluid Re insert the ble...

Page 10: ...rque screw to 60 inch lbs B A B A 500772 O ring 131502 Pintail Bottle Assembly 590351 Pressure and Flow Sticker 90 PSI 6 2 BAR Note Sticker must remain on the tool and readable at all times If the sticker becomes worn unreadable or is missing a new one must be ordered and placed as shown DT4600_revD Figure 6 ...

Page 11: ...ger Valve Assy 130424 Nose Adapter Apply Loctite 243 Threadlocker to threads and torque to 50 ft lbs 124211 Pintail Deflector 130440 Vacuum Shut off 130451 Hydraulic End Cap Assembly End Cap not sold separately 500780 O ring Apply Loctite 243 Threadlocker to threads and torque to 50 60 ft lbs 500778 O ring 500792 O ring 130430 Retaining Nut Apply Never Seez to threads and torque to 15 ft lbs 13044...

Page 12: ...eadlocker to threads and torque to 195 in lbs max 500777 O rings 2 130435 Valve Spool 500776 O ring 500966 Retaining Ring 500779 O ring 500778 O ring 500778 O ring 508563 Retaining Ring 130447 Return Gland Assembly Return Gland not available separately Sold as an assembly 500779 O ring Sold as an assembly 130449 Piston Gland Assembly Piston Gland not available separately 500778 O ring 500779 O rin...

Page 13: ... as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design operation merch...

Page 14: ...t C Stafford Park 7 Telford Shropshire England TF3 3BQ 01952 290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 AUSTRALIA Melbourne Operations 11508 Centre Road Clayton Victoria Australia 3168 03 764 5500 Toll Free 008 335 030 FAX 03 764 5510 Huck is Forever For the Long Haul The Future of Fastening Technology The Future of Assem...

Reviews: