Arconic 2624 Series Instruction Manual Download Page 2 | Manualshive

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2624 & 2630 series Hydraulic Installation Tools (HK1052)

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Summary of Contents for 2624 Series

Page 1: ... Instruction Manual 2624 and 2630 series Hydraulic Installation Tools Declaration of Conformity 2 Safety Instructions 3 4 Specifications 5 Principle of Operation 6 Preparation for Use 6 Maintenance 7 Disassembly Instructions 8 Assembly Instructions 9 Components Drawings 10 14 Kits and Accessories 14 Sticker Locations 15 Troubleshooting 16 ...

Page 2: ...2 2624 2630 series Hydraulic Installation Tools HK1052 ...

Page 3: ...time and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods should never be cycled with out nose assembly installed 19 When two piece lock bolts are being used always make sure the collar orientation is correct See fastener data sheet for correct positioning II PROJEC...

Page 4: ...ncrease in noise 6 If the power tool has a silencer always ensure that it is in place and in good working order when the tool is being operated VIII VIBRATION HAZARDS 1 Exposure to vibration can cause disabling damage to the nerves and blood supply to the hands and arms 2 Wear warm clothing when working in cold conditions and keep hands warm and dry 3 If numbness tingling pain or whitening of the ...

Page 5: ...630 series 2 600 psi 180 BAR PULL CAPACITY 2624 series 30 356 lbs 6 500 psi 135 03 kN 448 BAR 2630 series 48 614 lbs 6 500 psi 216 2 448 BAR STROKE 2624 series 1 687 in 4 28 cm 2630 series 1 906 in 4 84 cm WEIGHT 2624 2624 15 17 5 lbs 7 94 kg 2624HS 2624 PT 2624PTD 24 0 lbs 10 9 kg 2630 2630RR 22 43 lbs 10 17 kg Figure 1 øA G D B 2624 2630 models F H J 2624HS 2624PT models E 2624PTD model PTD R øC...

Page 6: ... for leaks Turn OFF the Powerig 5 Disconnect tool s control switch cord from the Powerig disconnect the Powerig from the power supply Select a nose assembly for the fastener to be installed and attach it to the tool 6 Reconnect the Powerig to the power supply and the tool s switch control cord to the Powerig 7 Check the operation of nose assembly install fasteners in a test plate of correct thickn...

Page 7: ...intenance is necessary disassemble the nose assembly Use a sharp pointed pick to remove embedded particles from the pull grooves of the jaws Maintenance Stickers on the tool must be replaced when the cylinder is replaced or if they become worn damaged or unreadable Refer to Sticker Locations in this manual for information on sticker locations and part numbers CAUTIONS Consult the Material Safety D...

Page 8: ...ll retainer assembly and locking disk Figure 11 7 Insert hex key P N 126981 shipped with tool into end cap Figure 2 Using a wrench unscrew the end cap from the cylinder 8 Models 2624 2624 15 2630 2630RR Remove the O ring and Back up ring from end cap Models 2624HS 2624 PTD Remove the O ring and Back up ring from front gland and retaining ring washer polyseal and wiper seal from end cap 9 Remove th...

Page 9: ...k up ring on the end cap Models 2624HS 2624 PT 2624PTD Install Back up ring O ring wiper seal Polyseal washer and retaining ring into the end cap Figure 7 10 Insert the hex key into the end cap Use a wrench to thread the end cap into the back of the cylinder and tighten Figure 2 11 Models 2624 2624 15 Install locking disk cover plate and retaining ring Figure 8 Models 2624HS 2624 PT 2624PTD Instal...

Page 10: ...10 2624 2630 series Hydraulic Installation Tools HK1052 Assembly Drawing 2624 2624 15 Figure 8 See Figure 13 for Hose and Cord details ...

Page 11: ...11 2624 2630 series Hydraulic Installation Tools HK1052 Assembly Drawing 2624HS 2624 PT See Figure 13 for Hose and Cord details Figure 9 ...

Page 12: ...ERNAL Retaining Ring 509052 GLYD Ring 501731 Setscrew 131204 Trigger Spacer 131040 Trigger Switch Assembly 506159 Retaining Ring 127286 Dump Valve 122762 Spacer 506160 Polyseal 500062 Screw 3 Apply Loctite 243TM Threadlocker HUCK p n 508567 to screw threads per manufacturer instructions Figure 10 2624PTD ASSEMBLY INSTRUCTIONS CONTINUED FROM PAGE 11 INSTRUCTION 11 After installing End Cap and Wiper...

Page 13: ...g Ring 501533 Retaining Ring 120361 Trigger Switch Assembly 122709 1 Ejector 2630 123357 Ejector Cartridge Assembly 2630 See detail below 122764 Locking Disk 126960 Unloading Valve 501164 Back up Ring 500869 O Ring 130538 Clamshell Retainer Assy 126943 Retaining Screw 2630 Torque to 12 15 ft lbs 508220 O ring 126944 Washer 508220 O ring 126944 Washer Ejector Cartridge Assembly 2630 Ejector not sol...

Page 14: ...T ASSEMBLY TOOL KITS 2624 2624HS Assembly Tool Kit 123110 9 Includes Fig 3 6 Spacer 123112 7 Piston Assembly Tool 123111 7 Piston Insertion Tool 121694 2624 2630 Assembly Tool Kit 123110 13 Includes Fig 3 6 Spacer 123112 9 Piston Assembly Tool 123111 9 Piston Insertion Tool 121694 2630 ACCESSORIES Ejector Gland Hex Key 122048 2624 2624 15 End Cap Hex Key 126981 Remote Trigger All Models 123381 24 ...

Page 15: ...ers must be replaced Sticker part numbers are shown below The following stickers must be on the main Cylinder of the tool 590512 5 CE WARNING Sticker Maximum Operating Pressures 590517 HUCK Year of Mfr Sticker 590550 Pintail Bottle Sticker 2624PTD only Figure 15 590517 590550_revA 590550 2624PTD ONLY 590512 5 7400 510 3200 220 590512 5_revB DO NOT OPERATE WITH MISSING OR DAMAGED GUARD KEEP HANDS C...

Page 16: ...g surfaces of tool parts e Excessive wear of unloading valve in tool 7 Pull grooves on fastener pintail stripped during PULL stroke a Operator not sliding anvil completely onto fastener pintail b Incorrect fastener grip c Worn or damaged jaw segments d Metal particles in jaw segments pull grooves e Excessive sheet gap 8 Collar of HUCKBOLT fastener not completely swaged a Improper tool operation Se...

Page 17: ... service wear or as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design...

Page 18: ...fford Park 7 Telford Shropshire England TF3 3BQ 44 1952290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 95 00 AUSTRALIA Melbourne Operations 1508 Centre Road Clayton Victoria Australia 3168 613 8545 3333 1300 363 049 FAX 613 8545 3391 Huck is Forever For the Long Haul The Future of Fastening Technology The Future of Assembly Technology The Future of To...

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