256 Pneudraulic Installation Tool (HK1015)
6
Operating Instructions
LOCKBOLT® FASTENER INSTALLATION:
Place pin in work hole and place collar over pin. See
WARNING. (If Collar has only one tapered end, that end
must be facing toward tool, not next to workpiece.) Hold
pin and push nose assembly onto pin protruding through
collar until nose assembly anvil touches collar. Press
trigger and hold pressed until collar is swaged and pintail
breaks. Release trigger and tool will go into return stroke.
The tool and nose assembly are ready for the next fastener
installation cycle.
BLIND FASTENER INSTALLATION:
Remove excess gap from between the sheets to permit
correct fastener installation. Tool and nose assembly must
be held against workpiece, and at a right angle to it. Press
trigger and hold it pressed until fastener is installed and
pintail breaks. Release trigger and tool will go into its
return stroke. The tool and nose assembly are ready for
next fastener installation cycle.
Failure to understand WARNINGS may cause serious personal injury. Failure to understand CAUTIONS may
cause damage to structure and Tool. For additional Safety Information, see page 4.
NOTE: Disassemble only those components necessary to
replace damaged O-rings, Quad rings, Back-up rings, and
worn or damaged components. Always use soft-jaw vice
to avoid damage to tool.
1. Disconnect air hose from tool and remove nose
assembly.
3. (Figure 1) Insert Fill Tool through reservoir housing
and screw into Reservoir Plunger, locking it in the out
position.
4. Unscrew 4 Cap Screws with 5/32 hex key. Carefully
lift Tool Head straight up from Handle, and remove
Pull and Return Gland Assemblies. Remove seals from
glands.
5. Unscrew Relief Valve Plug from front of head. Remove
Relief Valve Spring, Guide, Sleeve, and Ball. Using a
small magnet is helpful.
6. Unscrew Reservoir Fill Plug. Hold over waste oil
container and release fill tool slowly.
7. Unscrew Reservoir Housing from head. Remove 2
Springs. Slide Reservoir Plunger from head. Remove
spacer and Quad Ring. A pick may be used to remove
the Quad Ring.
WARNING: Be sure air hose is disconnected
from tool before cleaning or performing
maintenance. Severe personal injury may occur
if air hose is not disconnected.
Reservoir
Fill Plug
Reservoir
Plunger
Quad
Ring
Spacer
112465
Fill Tool
Assembly
Fill Tool in the
Lock-out position
Plug “
A
”
Screw “
B
”
4 Cap Screws
spring
Tool Head
Pintail
Deflector
HUCK
Check Valve
Components
Reservoir
Housing
RETURN Gland
Assembly
PULL Gland Assembly
Relief
Valve
Plug
Relief Valve Components
guide
ball
sleeve
2 Springs
spring
guide
ball
plug
Cylinder
Cap
See also Fig. 10
(Plug “
C
”)
Figure 1
CAUTION: Do not scratch piston rod or cylinder
during removal. Use a plastic or wooden drift
to avoid damaging handle bore.
Disassembly Procedure
WARNING: Do not pull a fastener without a
collar. The fastener will eject with velocity
and force when the pintail breaks off. This
may cause serious injury.
WARNING: Do not pull a fastener without a
collar. The fastener will eject with velocity
and force when the pintail breaks off. This
may cause serious injury.
CAUTION: Remove excess gap from between
the sheets. This permits enough pintail to
emerge from collar for ALL jaw teeth to
engage with pintail. If ALL teeth do not engage
properly, jaws will be stripped/damaged.
CAUTION: To avoid structural and Tool
damage, be sure enough clearance is allowed
for nose assembly at full stroke. Do not abuse
the tool by dropping it, using it as a hammer
or otherwise causing unnecessary wear and
tear. Reasonable care of installation tools by
operators is an Important factor in maintaining
tool efficiency and reducing downtime.
