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Arconic 244BT, Instruction Manual

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Arconic 244BT Instruction Manual Download Page 15

244BT Pneudraulic Installation Tool (HK1113)

    

15

505864

Spring (2)

502929

Ball

104293 Bleed Plug/O-Ring Assy

114530 Plug

SECTION B-B

505446 O-Ring

501082

Back-up Ring

501408

QUAD Ring

125546

Reservoir Housing

111079 Bleed Plug/

O-Ring Assy

111067

Guide

100874

Spring

120129

Screw

128858

Plug

120203

Pin

Torque to 12-15 ft-lbs.

112405

Reservoir Plunger

505446

O-Ring

501082

Back-up Ring

505863

Spring

120127

Sleeve

120128

Guide

505120

Ball

505446

O-Ring

130125 Seat

Assy

 (Seat 130122 is not

             sold separately)

501082

Back-up Ring  (2)

129168 Hydraulic

Cylinder Head,

Plug, Seat Assy

123848

Spacer

(Check Valve Plug)

(Relief Valve Plug)

(Reservoir Fill Plug)

Check Valve

Seat

 (not available

separately)

Figure 14

508533

Timing Pin

508541

O-Ring

130350

Sleeve

130349

Handle

130351 Handle Assembly

Figure 15

Figure 16

Fastener

Size

and 

Collar

Material

Tool

 (244BT-##)

, Regulator

 (127308-##)

, and 

Nose Assembly

 (99-79##)

 combination

244BT-43

includes

127308-7

43psi 

Regulator

244BT-68

includes

127308-11

68psi 

Regulator

244BT

includes

127308-17

85psi 

Regulator

244BT-97

includes

127308-15

97psi 

Regulator

-06 BT 

(3/16”)

Grade 2

99-7931

-

-

-

-08 BT (1/4”) 

6061

Aluminum

99-7932

-

-

-

-08 BT (1/4”) 

Grade 2

-

-

-

99-7932

-08 BT (1/4”) 

430 SS

-

-

99-7932

-

-10 BT 

(5/16”) 

6061

Aluminum

-

99-7933

-

-

127308 Pressure Regulator

See Table below to determine which 

regulator to use based on application. 

CAUTION: Using a pressure regulator 

not intended for a specific fastener 

can result in damage of equipment 

and fasteners and improper and unsafe 

installation of fasteners.

Tool Components Drawings

NOTE: Base model 244BT comes with the 85psi regulator only.

Summary of Contents for 244BT

Page 1: ... 3 Description 4 Specifications 4 Principle of Operation 5 Preparation for Use 5 Operating Instructions 6 Measuring Tool Stroke 7 Maintenance 7 Disassembly Procedure 8 9 Assembly Procedure 10 11 Fill and Bleed Procedure 12 Tool Components Drawings 13 15 Troubleshooting 16 Kits and Accessories 16 Instruction Manual 244BT Pneudraulic Installation Tool ...

Page 2: ...244BT Pneudraulic Installation Tool HK1113 2 ...

Page 3: ...unsuitable postures as it is likely for these not to allow counteracting of normal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted IV REPETITIVE MOTION HAZARDS 1 When using assembly power tool the operator can experience discomfort in the hands arm...

Page 4: ... the applicable nose assembly and pressure regulator 244BT models are sold with the specific pressure regulator required for the fastener to be installed 06 BT 3 16 Grade 2 08 BT 1 4 6061 Aluminum 08 BT 1 4 Grade 2 08 BT 1 4 430 SS 10 BT 5 16 6061 Aluminum A table in Figure 16 outlines the tool regulator fastener and nose assembly combinations necessary for application CAUTION Using a pressure reg...

Page 5: ...plastic shipping plug from air hose and put in a few drops of Automatic Transmission Fluid DEXRON III or equivalent 2 Screw quick disconnect fitting into Air Inlet Connector 3 Set air pressure on regulator to 10 psi above the attached regulator set point 4 Attach air hose to air power source 5 Cycle tool a few times by depressing and releasing trigger 6 Disconnect air hose from tool 7 Remove Retai...

Page 6: ...90 degrees to workpiece Press and hold trigger down until collar is swaged Release trigger Tool returns to starting position Tool is ready for next installation cycle Note In certain situations it may be permissible to use a BobTail tool and fastener without a collar to remove sheet gap prior to full installation with a collar Consult qualified Huck engineering personnel before attempting this ope...

Page 7: ...hould be followed 5 Service Parts Kit 244BTKIT includes consumable parts and should be available at all times Other components as experience dictates should also be available DAILY 1 If a Filter Regulator Lubricator unit is not being used uncouple air disconnects and put a few drops of Automatic Transmission Fluid or light oil into the air inlet of the tool If the tool is in continuous use put a f...

Page 8: ...sh front gland assembly out the front 12 If Seat 74 is damaged contact your Huck representative If Seat Assembly 80 is damaged removed it by using Seat Removal Tool 126136 which is optionally available NOTE Seats must be replaced NOT reused 13 With small punch and hammer drive Roll Pin from Trigger and Handle Remove Dowel Pin Remove ball cable end from Throttle Arm Pull Cable Assembly out of Handl...

Page 9: ...r damage or wear and replace if necessary Service O ring inside handle bore Fig 15 26 Remove Swivel Assembly from Air Cylinder Swivel Assembly may be disassembled to replace seals if necessary Fig 13 27 To remove Polyseal from Handle Air Cylinder Gland Assembly remove Retaining Ring and Spacer Fig 13 Trigger Roll Pin Dowel Pin Cable Assy Handle Swivel Assy Trigger Stop Handle Sleeve Spring Pin Han...

Page 10: ...Locknut to 28 32 ft lbs using 9 16 socket and 9 16 wrench Fig 6 6 Apply Loctite 243 to threads of Piston Rod and insert assembled Air Piston and Rod into Air Cylinder and Gland Assembly until it reaches the Intensifier Piston Using a 9 16 socket and 3 16 Allen wrench tighten the end of the Piston Rod into the Intensifier Piston 7 Push Cylinder Head with O ring in place squarely into Air Cylinder I...

Page 11: ...ble Hydraulic Piston with new seals lubricated with LUBRIPLATE Fig 13 19 Thread Piston Assembly Tool onto Hydraulic Piston then gently insert them from the rear of the tool until the Hydraulic Piston is seated against the Front Gland Assembly Remove Piston Assembly Tool 20 Lubricate and place seals on Rear Gland oriented as shown in Figure 7 and push completed assembly into cylinder until seated 2...

Page 12: ...ger appear in bottle remove Fill Bottle and replace the Reservoir Fill Plug while tool is lying on its side STEP 8 Install the Check Valve Ball Guide and Spring Replace the Check Valve Plug STEP 9 Turn tool so front of head faces you Prior to removing Relief Valve Plug using a 3 32 Allen wrench back out setscrew inside of the plug approximately 1 2 turn counterclockwise This ensures that the Pisto...

Page 13: ...ately 123778 Cylinder Head Assy Contains Cylinder Head and 500869 O Ring Cylinder Head is not sold separately 504127 Screw 3 115554 1 Muffler 128790 Bottom Plate 126941 1 Gasket 505420 Locknut Torque to 25 30 ft lbs 506493 Washer 506490 Retaining Ring 500062 Screw 4 Torque to 170 in lbs 123754 Throttle Arm 125563 Throttle Valve Assy 507396 O Ring 3 included in Throttle Valve Assy 125563 116272 Spr...

Page 14: ...ft lbs 129176 Hydraulic Piston Assembly Not sold separately 129175 Front Gland Assembly 129177 Rear Gland Assembly 505817 Wiper Seal 129164 Front Gland 129167 Gland Cap 501110 Back up Ring 500816 O Ring 505827 Polyseal Note orientation 508549 Polyseal Note orientation 129165 Rear Gland 501112 Back up Ring 500818 O Ring SECTION C C 500779 O Ring 2 500778 O Ring 502274 Retaining Ring Air Regulator r...

Page 15: ... Figure 14 508533 Timing Pin 508541 O Ring 130350 Sleeve 130349 Handle 130351 Handle Assembly Figure 15 Figure 16 Fastener Size and Collar Material Tool 244BT Regulator 127308 and Nose Assembly 99 79 combination 244BT 43 includes 127308 7 43psi Regulator 244BT 68 includes 127308 11 68psi Regulator 244BT includes 127308 17 85psi Regulator 244BT 97 includes 127308 15 97psi Regulator 06 BT 3 16 Grade...

Page 16: ...e relief valve to open and allows the piston to drift Tighten the collet and see Fill and Bleed section b Worn or damaged return pressure relief valve in tool Inspect seat assembly O ring back up rings steel ball and valve spring and replace if necessary c Worn or damaged piston assembly Inspect O rings and back up rings and replace if necessary 5 Hydraulic fluid exhausts with air or leaks at hand...

Page 17: ... as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design operation merch...

Page 18: ...t C Stafford Park 7 Telford Shropshire England TF3 3BQ 01952 290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 AUSTRALIA Melbourne Operations 11508 Centre Road Clayton Victoria Australia 3168 03 764 5500 Toll Free 008 335 030 FAX 03 764 5510 Huck is Forever For the Long Haul The Future of Fastening Technology The Future of Assem...

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