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XL20 User Manual 

rev.  011413

INSPECTION

Visual inspection should be made before each use of the jack, checking for leaking hydraulic fluid and damaged, loose or missing parts. Any 

jack which appears to be damaged in any way, is found to be badly worn, or operates abnormally MUST BE REMOVED FROM SERVICE 

until necessary repairs are made. 

SETUP

1.   Depress the upper handle lock in the upper handle while simultaneously inserting the end of the upper handle in the lower handle. 

Rotate the upper handle back and forth until the handle lock seats in the hole in the lower handle lock hole.

2.  Unscrew the handle bolt so that it will not interfere with the insertion of the handle in the handle socket. Insert the handle in the  handle 

socket and rotate the handle assembly back and forth until the release valve fits in the receiver in the bottom of the handle. Secure the 

handle in the handle socket by tightening the handle bolt.

3.  Sometime air gets trapped in the hydraulic system during shipping and handling. If the pump feels spongy, or there is not a full  

 

incremental pump stroke, or the jack will not raise to maximum height, follow these instructions in order to purge air from the system:

 

a. 

With the lift arm in its completely retracted position and the pump handle rotated all the way in a clockwise direction until it  stops,  

 

rotate the pump handle in a counterclockwise direction two full revolutions.

 

b. 

Proceed to pump the jack 15 full incremental pump strokes.

 

c. 

Rotate the pump handle clockwise until it stops and proceed to pump the handle until the lift arm reaches maximum height.

 

d. 

If the condition seems better, repeat steps "A" through "C" until all air is purged from the system.

Saddle

Chassis

Lift Arm

Handle 

Bumper

Handle 

Bolt

Handle

Handle 

Socket

Handle 

Socket

Handle

Rear 

Casters

Upper

Handle 

Lock

Lower

Handle 

Bumper

Lower Handle 

Lock Hole

Front 

Wheels

Summary of Contents for XL20

Page 1: ...ment for a purpose for which it was not intended METHODS TO AVOID HAZARDOUS SITUATIONS Read study understand and follow all instructions before operating this device Inspect the jack before each use Do not use jack if damaged altered modified in poor condition leaking hydraulic fluid or unstable due to loose or missing components Make corrections before using Lift only on areas of the vehicle as s...

Page 2: ...e bottom of the handle Secure the handle in the handle socket by tightening the handle bolt 3 Sometime air gets trapped in the hydraulic system during shipping and handling If the pump feels spongy or there is not a full incremental pump stroke or the jack will not raise to maximum height follow these instructions in order to purge air from the system a With the lift arm in its completely retracte...

Page 3: ...hazards Obey all instructions to avoid possible injury or death 1 Always store the jack in a well protected area where it will not be exposed to inclement weather corrosive vapors abrasive dust or any other harmful elements The jack must be cleaned of water snow sand or grit before using 2 The jack must be lubricated periodically in order to prevent premature wearing of parts A general purpose gre...

Page 4: ...g a grease gun add grease to grease fitting in the lift arm pivot shaft Use a multi purpose NLGI type grease only 2 Lubricate all linkages and pivot points Use white lithium spray grease only 3 Remove handle lubricate handle receptacle and handle end Use white lithium spray grease only 4 Lubricate both rear casters bearings and both front wheels Use white lithium spray grease only Tighten all acce...

Page 5: ...t Assembly 1 Rear Caster Assembly 2 Roller Shaft 1 Bolt M10x22 4 Spring 2 Washer 10 4 Pin 4x55 1 Bolt M8 4 Hydraulic Unit Adaptor 1 Washer 8 4 Retaining Ring 19 2 Shaft 2 Cover plate 1 Handle Yoke Bolt 2 Lift Arm Shaft 1 Washer 18 2 Linkage 2 Retaining Ring 25 2 Screw 2 Bolt M5x12 4 Retaining ring 16 2 Rubber sleeve 2 Lifting arm assembly 1 Connecting Rod 1 Saddle 1 Roller 1 Saddle screw 1 Retaini...

Page 6: ... LLC will repair or replace at our option any part or unit which proves to be defective in material or workmanship Other important warranty information This warranty does not cover damage to equipment or tools arising from alteration abuse misuse damage and does not cover any repairs or replacement made by anyone other than PowerStation LLC The foregoing obligation is PowerStation LLCs sole liabil...

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