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ARB 3540320, Installtion Manual

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ARB 3540320 Installtion Manual Download Page 5

 1    Introduction 

 

 

 

 

5 

1.4   Tool-Kit Recommendations 

Below is a list of tools and supplies recommended to complete this installation: 

 

1.4.1   Tools 

 

Standard automotive sizes of sockets including; 10mm,14mm 

 

Combination ring/open ratchet wrenches; 10mm x2 (for compressor mount 
screws/nuts), 12mm (for Air line Elbows if installed), 14mm x2 (for hose connections) 

 

Ratchet & short extension 

 

Allen keys; 3mm (CKSA), 4mm (CKMA), for adjusting compressor body mount. 

 

Screwdrivers; No.2 Phillips & Small flat 

 

Torque Wrench 5 to 100Nm range 

 

A leak test gauge (i.e., ARB# ALTG01). 

 

A multimeter 

 

A soldering iron. 

 

1.4.2   Supplies 

 

Thread lubricant/sealant compound for pressure fittings (e.g., LOCTITE #567 Teflon 
paste or plumbing supply Teflon tape) 

 

A soap and water mixture to test for air leaks. 

 

Electrical tape. 

 

Solder and/or automotive crimp fittings. 

 

Silicone sealant (to seal area around Air Locker lines if installed) 

Summary of Contents for 3540320

Page 1: ...NSTALLATION GUIDE 3540320 Fitting Instruction No 3781961 Revision Date 01 04 2020 Copyright 2020 by ARB Corporation Limited FORD RANGER DUAL CAB SINGLE COMPRESSOR BRACKET SUITS PX PX2 PX3 USA 19ON MODELS ...

Page 2: ...Corporation Limited Other product names used herein are for identification purposes only and may be trademarks of their respective owners ARB 4x4 ACCESSORIES Corporate Head Office 42 44 Garden St Tel 61 3 9761 6622 Kilsyth Victoria Fax 61 3 9761 6807 AUSTRALIA 3137 Australian enquiries sales arb com au North and South American enquiries sales arbusa com Other international enquiries exports arb co...

Page 3: ...2 1 Trim Removal 6 2 2 Switch Chuck Bracket Install 7 2 3 Bracket Kit Preparation 9 3 Bracket Kit Install 10 3 1 Nutsert Install 10 3 2 Bracket Feet Install 12 4 Compressor Install 13 4 1 Orientation of compressor for best fit 13 4 2 Mounting compressor to bracket 14 4 3 Plumbing up compressor for use with air chuck 15 4 4 Connecting the Electrical System 15 4 5 Post Installation Check List 16 ...

Page 4: ...o complete this installation and minimize vehicle down time see section 1 4 Tool Kit Recommendations Please refer to your ARB Compressor and Air Locker Operating Service Manuals for information on operating servicing driving technique or trouble shooting your ARB Air Locker s if installed HINT Place a mark inside each of the symbols as you complete each step It is very important NOT to miss any of...

Page 5: ...onnections Ratchet short extension Allen keys 3mm CKSA 4mm CKMA for adjusting compressor body mount Screwdrivers No 2 Phillips Small flat Torque Wrench 5 to 100Nm range A leak test gauge i e ARB ALTG01 A multimeter A soldering iron 1 4 2 Supplies Thread lubricant sealant compound for pressure fittings e g LOCTITE 567 Teflon paste or plumbing supply Teflon tape A soap and water mixture to test for ...

Page 6: ...RB operation Installation manuals should be used in conjunction with these instructions NOTE Sections 2 1 2 2 only required if fitting the switch air chuck bracket to the B pillar trim Remove scuff plate on LH rear door It is held by plastic clips Pull back door seal on LH rear door jamb ...

Page 7: ...7 Unclip the B pillar LH side lower plastic trim and carefully remove trim from vehicle 2 2 Switch Chuck Bracket Install Lay the trim down and position the bracket as shown Mark the mount holes with a permanent marker 80m m ...

Page 8: ... 8 Drill out the mount holes to 7mm Mount the bracket as shown using 2x M6x20 bolts M6 flat washers M6 flange nuts You may be required to cut a small section of plastic ribbing out to allow clearance for the washer and nut ...

Page 9: ...tioned as shown Reinstall door jamb seal and scuff plate 2 3 Bracket Kit Preparation Fit the U nuts to the 3752900 bracket mount feet as shown Loosely mount the feet to the compressor bracket using M6x20 bolts M6 flat washers as shown Please note the orientation of the feet ...

Page 10: ...0mm drill bit Drill through both the carpet and the steel floor M6 Nutserts need to be fitted to the drilled holes This can be done with a nutsert gun Alternatively the fitting kit comes with a small nutsert fitting device Assemble the above components as shown Use a small amount of lubricant between the bolt head and washer M6x30 HIGH TENSILEBOLT M6 SILVER WASHER 12mm MACHINED NUT M6 NUTSERT ...

Page 11: ... shown Tighten until you can feel a significant increase of resistance on the bolt Remove the bolt from the nutsert and repeat for the other 3 nutserts Note Ensure that the nutserts have gone through the carpet and not pinched the carpet If need be peel the carpet back to fit the nutserts Ensure nutserts have not pinched the carpet Vacuum up all debris caused by drilling operations ...

Page 12: ...The floor should now look like the above LH image Remove the mounting feet from the bracket assembly used for marking hole positions Install the mounting feet as shown in the RH image above using M6x20 bolts M6 washers Torque fasteners to 9Nm 7 lbf ft ...

Page 13: ...shown Tighten the allen head screws to 8Nm 6 lbf ft Loosen the bolt holding the manifold using a 10mm spanner Rotate the manifold 90 as shown Tighten the bolt to 9Nm 7 lbf ft 4 1 2 Orientation of compressor for best fit CKSA Loosen the two allen head screws and rotate the compressor 90 in the bracket as shown Tighten the allen head screws to 8Nm 6 lbf ft ...

Page 14: ...and washers supplied with the bracket fitting kit as shown Manifold and manifold outlets should face upwards Tighten the M6 screws to 9Nm 7 lbf ft Mount the compressor bracket with compressor bolted to it onto the bracket feet using 4x M6x20 screws and M6 flat washers Tighten the M6 screws to 9Nm 7 lbf ft MANIFOLD BOLT ...

Page 15: ...2 of the instructions 4 4 Connecting the Electrical System Refer to the installation guide that came with the compressor for detailed instructions for wiring of the compressor After completion of the wiring insert compressor switch into the switch mount bracket as shown At this stage of assembly test system for correct operation and check for any air leaks around connections 0740101 ADAPTOR JIC 4 ...

Page 16: ... well away from danger of accidental engagement Switch es function properly and illuminate to indicate activation For warranty and service purposes please fill in the following fields and supply a copy to the customer if applicable ARB PRODUCT MODEL NUMBER ______________________________ SERIAL No ______________________________ POINT OF SALE NAME LOCATION ______________________________ DATE OF PURC...

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