ARB 3414020 Fitting Instructions Download Page 4

25/10/2008 

Page 4 of 5 

3782882 

 

If the control box is to be mounted under the bonnet see Note 1 below. 

 

Part Nos: 

3414020 
3414030 
3414060 
3414070 

 

7.

 

Position the winch on top of a 20 litre or 60 litre drum with the mounting holes 
facing upwards. 

 
8.

 

Note: Only for Part No 3414020

 

 

Place 8mm packers over the winch mounting holes. 

 

9.

 

Place the bull bar on top of the winch and align mounting holes.  Using bolts 
supplied with winch and 3/8” washers in ARB kit, fit and finger tighten the 
two upper bolts. 

 

10.

 

Place roller fairlead in position over two lower holes and fit two 1 

¾

” x 3/8” 

bolts and 3/8” washers supplied in ARB kit and finger tighten. 

 

11.

 

Ensure winch and roller fairlead are aligned and tighten all bolts. 

 

12.

 

Using 6” bolts supplied, place a flat washer under the head of both bolts and 
insert bolts through roller fairlead bracket and side rollers.  Fit nylon nuts and 
tighten so that rollers turn freely. 

 

13.

 

Fit bull bar to vehicle following procedure on page 1. 

 

14.

 

Wire up winch as per winch instructions. 

 

15.

 

If driving lights are fitted, wire up. 

 

16.

 

Check operation of winch as per winch manual. 

 

Summary of Contents for 3414020

Page 1: ...ners with OE flares 3414070 Suits extra cabs 4 runners without OE flares SRS dual cabs from Feb 92 on WARNING THIS BULL BAR MUST NOT BE FITTED TO AIRBAG EQUIPPED VEHICLES FITMENT TO AIRBAG EQUIPPED VEHICLES MAY INTERFERE WITH THE PROPER OPERATION OF THE AIRBAGS AND MAY RESULT IN SERIOUS INJURY TAKE NOTE OF THE FOLLOWING THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS USING ONLY TH...

Page 2: ...tors into bull bar Use the 2 original screws where the plastic plugs were fitted and the 2 new screws from the back of the bar through the bracket and into the light When the bull bar is fitted reconnect to original plugs 5 ALL MODELS Lift bull bar into position Fit four 12mm bolts with 17mm head and spring washers supplied and four 14mm bolts spring and flat washers supplied through bull bar hole...

Page 3: ...an Adjust as necessary ROLLER FAIRLEAD WINCH FITMENT New mounting holes must be drilled in the roller fairlead to line up with the winch mounting holes in the bull bar 1 Remove the circlips which retain side pins 2 Remove side pins and side rollers from roller fairlead 3 Position fairlead hard up against roller fairlead bracket 4 From rear of bar using holes in bull bar as a guide mark out new hol...

Page 4: ...B kit fit and finger tighten the two upper bolts 10 Place roller fairlead in position over two lower holes and fit two 1 x 3 8 bolts and 3 8 washers supplied in ARB kit and finger tighten 11 Ensure winch and roller fairlead are aligned and tighten all bolts 12 Using 6 bolts supplied place a flat washer under the head of both bolts and insert bolts through roller fairlead bracket and side rollers F...

Page 5: ...under the bonnet ARB bracket number 3751214 is required along with one 1500mm length red cable and two 1500mm black cables Fit the cables to the winch before mounting the bull bar to the vehicle Identify and tag the cables with number codes for easier identification later Fit the bull bar to the vehicle as per fitting instructions and feed the cables through the radiator support panel up to the co...

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