ARB 3414020 Fitting Instructions Download Page 2

25/10/2008 

Page 2 of 5 

3782882 

TOOLS REQUIRED – 
 

Basic Tool Kit 

½

” drill and 

½

” drill bit 

 

PROCEDURE – Refer to winch fitment details overleaf before 
proceeding 

 

1.

 

Remove the standard bumper and skirt. 

 

2.

 

Remove splash pan and strengthening plates where fitted. 

 

3.

 

FRONT LEAF SPRING MODELS ONLY

 

 

Remove the bolts that retain the front shackle pin retaining plates.  Remove 
shackle pin nuts and washer.  With a soft hammer knock pins back flush with 
chassis.  Do not remove pins. 
 

4.

 

FOR 4 RUNNER VEHICLES ONLY

 

 

Refit 2 indicator plastic plugs to square holes in indicator brackets in bull bar. 
 
Using 2 self-tapping screws from ARB kit and 2 original screws refit 
indicators into bull bar.  Use the 2 original screws where the plastic plugs were 
fitted and the 2 new screws from the back of the bar through the bracket and 
into the light. 
 
When the bull bar is fitted reconnect to original plugs. 

 

5.

 

ALL MODELS

 

 
Lift bull bar into position.  Fit four 12mm bolts (with 17mm head) and spring 
washers supplied and four 14mm bolts, spring and flat washers supplied 
through bull bar holes into chassis. 
 

6.

 

Fit two 12mm x 40mm bolts & spring washers behind air deflectors into front 
chassis cross member.  Do not fully tighten yet. 
 

7.

 

Fit 4 original bumper bar mounting bolts through bull bar wing brackets into 
side bumper bar chassis mounts. 

 

Part Nos: 

3414020 
3414030 
3414060 
3414070 
 

8.

 

Fit two 12mm x 35mm bolts, flat & spring washers supplied with offset 38mm 
washer to rear of bull bar to chassis with offset washer clamping bar to 
chassis. 

 

Summary of Contents for 3414020

Page 1: ...ners with OE flares 3414070 Suits extra cabs 4 runners without OE flares SRS dual cabs from Feb 92 on WARNING THIS BULL BAR MUST NOT BE FITTED TO AIRBAG EQUIPPED VEHICLES FITMENT TO AIRBAG EQUIPPED VEHICLES MAY INTERFERE WITH THE PROPER OPERATION OF THE AIRBAGS AND MAY RESULT IN SERIOUS INJURY TAKE NOTE OF THE FOLLOWING THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS USING ONLY TH...

Page 2: ...tors into bull bar Use the 2 original screws where the plastic plugs were fitted and the 2 new screws from the back of the bar through the bracket and into the light When the bull bar is fitted reconnect to original plugs 5 ALL MODELS Lift bull bar into position Fit four 12mm bolts with 17mm head and spring washers supplied and four 14mm bolts spring and flat washers supplied through bull bar hole...

Page 3: ...an Adjust as necessary ROLLER FAIRLEAD WINCH FITMENT New mounting holes must be drilled in the roller fairlead to line up with the winch mounting holes in the bull bar 1 Remove the circlips which retain side pins 2 Remove side pins and side rollers from roller fairlead 3 Position fairlead hard up against roller fairlead bracket 4 From rear of bar using holes in bull bar as a guide mark out new hol...

Page 4: ...B kit fit and finger tighten the two upper bolts 10 Place roller fairlead in position over two lower holes and fit two 1 x 3 8 bolts and 3 8 washers supplied in ARB kit and finger tighten 11 Ensure winch and roller fairlead are aligned and tighten all bolts 12 Using 6 bolts supplied place a flat washer under the head of both bolts and insert bolts through roller fairlead bracket and side rollers F...

Page 5: ...under the bonnet ARB bracket number 3751214 is required along with one 1500mm length red cable and two 1500mm black cables Fit the cables to the winch before mounting the bull bar to the vehicle Identify and tag the cables with number codes for easier identification later Fit the bull bar to the vehicle as per fitting instructions and feed the cables through the radiator support panel up to the co...

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