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30/04/08 

Page 2 of 12 

3786405 

 

 

USE PART 

No 

QTY 

DESCRIPTION 

CONTROL BOX FITMENT 

3756499 

CONTROL BOX BRACKET 

(winch bars only) 

6151020 

BOLT M8 x 16mm 

 

4581044 

WASHER FLAT M8 

 

6151132 

NUT FLANGE M8 

 

EG50 

GROMMET RUBBER 

 

180302 

10 

CABLE TIES 

WINCH  (8/9,000LB)     

4581040 

WASHER FLAT 3/8” 

 

6151074 

BOLT UNC 3/8” x 1 3/4” 

WINCH (10/12,000LB) 

4581041 

WASHER FLAT 7/16” 

 6151079 

BOLT UNC 7/16” x 1 ½” 

WINCH CABLES:  8, 9, 10 & 12000 LB 

BLB560 

CABLE BLACK 560mm 

CHASSIS BRACKET TO BULL BAR 

3756395L 

BRACKET CHASSIS LHS 

 3756395R 

BRACKET CHASSIS RHS 

 6151135 

NUT M12 

 6151095 

BOLT M12 x 35mm 

 4581050 

WASHER SPRING ½” 

 4581071 

WASHER SHOULDER M12 

 4581070 

WASHER FLAT M12 

CHASSIS BRACKET TO CHASSIS 

4581088 

BOLT CHASSIS RAIL EXTENSION 
ADJUSTER 

 6151096 

BOLT M12 x 1.25mm x 40mm 

 6151095 

BOLT M12 x 1.25mm x 35mm 

 6151135 

NUT M12 x 1.25mm 

 6151189 

NUT M12 x 1.75mm 

 4581049 

WASHER FLAT ½”x 1 1/8” 

 4581050 

WASHER SPRING ½” 

 4581007 

WASHER HEAVY DUTY 13mm 

 4581008 

WASHER HEAVY DUTY OFFSET 13mm 

 6151087 

BOLT M10 x 25mm x 1.25mm 

 6151133 

NUT M10 x 1.25mm 

 4581040 

WASHER FLAT M10 

 4581048 

WASHER SPRING M10 

BUFFERS 

6151128 

3162470RS 

3162470LS 

12 


NUT FLANGE M6 
BUFFER (RH) 
BUFFER (LH) 

N0. PLATE 

6151017 

BOLT M6 x 16 

 

6151046 

WASHER FLAT M6 

 

6151128 

NUT FLANGE M6 

AIR DEFLECTOR 

6522047 

AIR DEFLECTOR FRONT 

 

3314440 

AIR DEFLECTOR EXTENSION 

 

6151017 

10 

BOLT M6 x 16mm 

 

6151046 

10 

WASHER FLAT M6 

 6151128 

NUT FLANGE M6 

 6151315 

NUT CAGE M6 

Summary of Contents for 3217300

Page 1: ...inch bars 3417300 6172359 To suite non winch bar 3217300 WARNING FOR VEHICLES EQUIPPED WITH SRS AIRBAG WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS THE FRONT PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG TAKE NOTE OF THE FOLLOWING THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS USING ONLY THE HARDWARE SUPPLIED IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT C...

Page 2: ...ER SHOULDER M12 4581070 8 WASHER FLAT M12 CHASSIS BRACKET TO CHASSIS 4581088 2 BOLT CHASSIS RAIL EXTENSION ADJUSTER 6151096 7 BOLT M12 x 1 25mm x 40mm 6151095 1 BOLT M12 x 1 25mm x 35mm 6151135 2 NUT M12 x 1 25mm 6151189 2 NUT M12 x 1 75mm 4581049 2 WASHER FLAT x 1 1 8 4581050 8 WASHER SPRING 4581007 8 WASHER HEAVY DUTY 13mm 4581008 2 WASHER HEAVY DUTY OFFSET 13mm 6151087 2 BOLT M10 x 25mm x 1 25m...

Page 3: ...f 12 3786405 INDICATORS TO BULL BAR 3163015 1 COMBINATION LIGHT SURROUND KIT 180701 6 SCOTCH LOCK 6821152 6821151L 6821151R 2 1 1 TURN SIGNAL CLEARANCE LIGHT LOOM TURN SIGNAL CLEARANCE LIGHT TURN SIGNAL CLEARANCE LIGHT ...

Page 4: ...n adjuster bolt and fully screw into bull bar 4 Do not tighten as this will be adjusted later 5 Assemble the two chassis brackets to the bull bar using two per side M12 x 35mm bolts heavy duty D washers shoulder washers heavy duty D washers spring washers and nuts Position the impact absorbers centrally on the upright slots These slots were provided to accommodate chassis height variations Tighten...

Page 5: ...arbox 72 clockwise NOTE Both winches are viewed from gearbox end and cable spools from the bottom of both winches 9 Remove the cover from the control box 10 The three main power cables that go from winch to control box plus main power cable from control box to battery must be changed over using longer cables from bolt kit Make sure that you identify the colour codes on the new cables before closin...

Page 6: ...d hold to one side Before 15 Remove the two bolts in the base of the control box and reposition them into the more centralised holes After 16 Place the 4 solenoids over the 2 metal stands that are facing upwards Make sure they line up with the holes in the base 17 Replace the 2 cap screws washers and nuts removed in step 13 above into original holes 18 Replace the black cover and refit the three c...

Page 7: ... bull bar onto winch Align all four holes and secure using 1 x 7 16 bolts 7 16 spring washers and 7 16 flat washers on 10 12 000LB winch When using 8 9 000LB winch secure using 1 x 3 8 bolts on top holes and 1 x 3 8 bolts on lower holes plus 3 8 spring and flat washers 21 When all bolts are fitted and finger tight centralize bolts in holes and tighten top holes only using a stepped ring spanner 22...

Page 8: ...d grille from vehicle The is done gently using a screw driver to remove the existing plastic fasteners 28 Remove the vehicle s head lamps and then wire the indicator looms provided in the kit to the vehicle s indicator loom using scotch locks Leave these new looms hanging freely for easy access when the bar is fitted and reattach the vehicle s head lamps and grille 29 Position the bull bar on top ...

Page 9: ...r covers large hole on tie down plate 32 Adjust the bull bar to achieve a uniform gap to the grill and mudguards If additional height adjustment is required the M12 bolts fitted at step 5 may be loosened for additional adjustment Tighten all the fitted bolts including those fitted at step 5 to a torque of 77Nm or 80 ft lbs 33 Once the bar is secured to the vehicle using the 10mm holes in chassis b...

Page 10: ... combination lamp to the vehicles indicator and clearance lamps Caution Cable tie all cables together and keep all cables clear of sharp edges and moving parts 36 Air deflector assembly Fit three M6 cage nuts to the upper deflector pannel as shown on the left For non 4 8 litre petrol engine vehicles assemble the second deflector pannel using M6x16mm bolts washers and flange nuts as shown on the le...

Page 11: ...of the upper deflector into the cage nuts previously installed Fit two M6x16 bolts through the two slots on each side of the deflector with washers and flange nuts to fasten the deflector to the mating impact absorbers These slots are accessible through the cut outs in the deflector 30 04 08 Page 11 of 12 3786405 ...

Page 12: ...ar to access with the ratchet and extension to tighten lights to bar 39 Fit number plate to bar using M6x16 bolts washers and flange nuts The two photos display the number plate positions for winch and non winch bars 40 Provision for high lift jack on both sides of bar 30 04 08 Page 12 of 12 3786405 ...

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