Arada Stratford Ecoboiler Installation Manual Download Page 5

BK 680 Specific 

Page 5 

ECOBOILER Boiler Installation Guide 

2 Health and Safety 

 

Before any installation work is undertaken consideration must be given to the 
Health and Safety at Work Act 1974. Safe working practices should be        
followed at all times. 

 

Please consult health and safety guidelines for advice on handling heavy and/
or large items. 
 
During installation ensure that adequate precautions are taken to avoid       
unnecessary risk to yourself or any householder. 
 
The danger from the caustic nature of fire cement, should be avoided by     
using these accepted methods: Wear gloves when handling fire cement. 
Wear goggles when chiselling or looking up chimneys. 
 
This stove contains no asbestos. If there is a possibility of disturbing any     
asbestos in the course of the installation then please seek specialist guidance 
and use appropriate protective equipment. 

 

3 Installation Requirements 

 

3.1 Hearths and recesses 
 

The stove should be installed on a surface with adequate load bearing        
capacity. If the existing construction does not meet this  prerequisite, suitable 
measures (e.g. load distributing plate) should be taken to achieve it. Please 
pay particular attention when examining existing building work for suitability to 
meet the following requirements. 
 
Hearths and recesses for Cassette stoves should have a sufficiently flat     
surface to allow a good seal to the stove body to be created during its         
installation. Stonework, uneven bricks etc. may need further work to ensure 
that this can be achieved. 
 
Cassette stoves should be installed into a recess on a non-combustible     
surface not less then 125mm thick (conforming to Building Regulations) of 
suitable load bearing capacity. 
Allowances should be made for the expansion and contraction of materials 
which are fitted up to and near the appliance.  

Summary of Contents for Stratford Ecoboiler

Page 1: ...AFTER INSTALLATION RETAIN THIS GUIDE PASS TO CUSTOMER FOR FUTURE REFERENCE BK680 SPECIFIC Rev 04 JUL 2017 Ecoboiler Cassette Stove Installation Guide Ecoboiler Cassette EN 13229 2001 A1 2003 A 2004 CE ...

Page 2: ...t development and therefore we reserve the right to amend specifications without prior notice Due to printing cycles items or options may be described before they are generally available or after they have ceased Please check with your retailer or dealer if you are unsure about any aspect of your stove its installation or correct use Stratford Ecoboiler Cassette Stove Installation Guide ECOBOILER ...

Page 3: ...air connection 5 7 Sealing the back and base of inset stove to fire surround 5 8 Fitting the surround trim 6 Connecting the boiler to your heating circuit 6 1 Integral boiler 6 2 Water connections 6 3 Safety vent circuit 7 Maintenance 7 1 Removal of ash around the damper and thermostat 7 2 Removal of the thermostat 7 3 Calibration setting the thermostat assembly 8 Final check list and commissionin...

Page 4: ...CTLY NO unsuitable and non recommended fuels or materials or liquid fuels allowed Pure petroleum coke or Bituminous house coal must NOT be burned in this appli ance The use of these fuels will invalidate the appliance guarantee Arada recommends the use of approved smokeless fuels which have been deemed suitable for use on closed appliances If in doubt contact The Solid Fuel Association telephone 0...

Page 5: ...specialist guidance and use appropriate protective equipment 3 Installation Requirements 3 1 Hearths and recesses The stove should be installed on a surface with adequate load bearing capacity If the existing construction does not meet this prerequisite suitable measures e g load distributing plate should be taken to achieve it Please pay particular attention when examining existing building work ...

Page 6: ...tted with reinforcing expanding mesh for at least 220mm above and the full width of the fire You should also use a suitably heat resistant plaster When installing the stove into a recess it is important that the front outer jacket edges sit 5mm proud of the wall surface to enable the trim to clip onto the fire 3 2 Combustible materials Please view the product sheet which accompanied your stove for...

Page 7: ...c are not applicable The product is factory fitted with a with an air supply adaptor located on the base of the appliance that will accept a flexible pipe of a diameter 102mm externally See Fig 1 4 for details The air duct fitted must be of minimum diameter 100mm non combustible and ducted to the outside in a manner that will not effect the performance of the stove No sharp bends and a maximum duc...

Page 8: ... a draught stabiliser IS fitted then a permanent air vent will be required and should be increased by 300mm2 for each KW of rated output up to 5KW and an additional 850mm2 for each KW output over 5KW Please refer to Building Regulations Part J BS 8303 Part 1 For further information on detailed guidelines on required ventilation sizes please refer to the Document J or your local building control de...

Page 9: ...e made aware of this Failure to correct an over drawing flue will invalidate the warranty A chimney may comply with regulations but could still be subject to down draught and similar problems A chimney terminating above the ridge level is generally less likely to suffer such problems If a new chimney is being provided it should fully comply with the relevant Building Regulations that specify the r...

Page 10: ...in length complying with the Building Regulations is used to connect the stove to the flue in the chimney Suitable access should be provided into the flue for regular inspection and sweeping of the flue ways The installer should comply with Building Regulations requirements in respect of providing a Notice Plate giving details on the chimney flue lining hearth and fireplace installation Chimneys s...

Page 11: ...hdrawing the location lugs from the location slots within the front brace The piece can be rotated through the door aperture Reverse procedure for re fitting 5 3 Removing the throat plate The throat plate rests on a structural brace welded to the rear face of the appliance Within the brace there are two location slots these align with the two lugs protruding from the throat plate Lift the throat p...

Page 12: ... the outlet spigot as shown in Fig 3 adjacent page Failure to do so could result in the spillage of condensation running down the flue and ultimately into the firebox of the appliance Fire cement and glass fibre rope seal should be used to create an airtight seal between the flue and spigot See Fig 3 for information ECOBOILER Cassette Installation Guide Page 12 BK 680 Specific FIG 2 Assembled Grat...

Page 13: ... offset from the middle of the appliance please see the below plan diagram FIG 3 Fitting the flue pipe inside spigot collar Page 13 BK 680 Specific ECOBOILER Cassette Installation Guide 261 42 260 118 566 20 20 RIGHT LEFT FRONT REAR FIG 4 Plan view of appliance Showing air connection fixing 2x Bolt down fixing points Centre of air connection Mid point of appliance ...

Page 14: ... decorative trim for information on how to fit them 6 Connecting the boiler to your heating circuit 6 1 Integral Boilers Integral boilers should only be connected with the flow and return connections of any circuit on opposite sides of the appliance cross flowed and to an indirect hot water tank system with Fernox or other similar corrosion inhibitor to prevent both corrosion and the formation of ...

Page 15: ...with a control valve as it should never be turned off or down The hot water cylinder must be indirect with a minimum capacity of 110 litres conforming to BS 1566 part 1 A radiator of approximately 2m2 surface area should be connected to the primary circuit 6 3 Safety Vent Circuit This circuit shown in Fig 5 on the next page consists of a cold feed pipe a separate expansion pipe and expansion tank ...

Page 16: ...e expansion tank should be copper All pipes in unheated spaces should be lagged Various examples can be seen on page 22 23 With solid fuel appliances it is not practical to provide a sufficiently rapid reaction for shutting down the fuel in the event of a sudden rise in water temperature A temperature valve or preferably a combined temperature and pressure relief valve should be installed to opera...

Page 17: ... ash pan and all of the grate bars Remove the ash pan heat shield by using the finger cut out at the front of the part with draw part through the ash pan opening See Fig 6 DO NOT remove the air duct located on RH Side Vacuum away any loose material ash from the bottom rear of the firebox shown below in RED colour Fig 7 Reverse above procedure for re fitting BK 680 Specific Page 17 ECOBOILER Casset...

Page 18: ...m inside the firebox push the air box towards to rear of the appliance this will disengage the retaining brackets you will then be able to lift the front you may need to rotate the air control lever to clear the slot within the stove body With draw the air box at approx 45 degrees through the door aperture Once the air box has been removed this will expose the thermostat fixings 2 no remove using ...

Page 19: ...ion Guide FIG 8 Fixing locations External With Door Open FIG 9 Fixing locations Internal FIG 10 Thermostat sensor location Behind outer side spacer trim Thermostat fixings Thermostat sensor wire cover plate fixings Air box fixings Outer side trim fixings ...

Page 20: ...m body on a small piece of 8mm MDF or similar wood Now measure the high end of the damper flap plate between the bench and the top edge of the damper plate the edge furthest from the control knob See FIG 11 This measurement should be 29mm 1mm if not adjust as follows Slacken off the locking nut against the damper either in or out as required Check the distance at the high end of the damper plate a...

Page 21: ...the outside of the appliance to prevent any stains from becoming burnt on Check the flue draught which should read 1 2 mm or 0 1 0 2 mbar For a registered competent persons scheme please complete a Certificate Of Compliance which is used for checking and reporting the installation as imposed by the Government Explain the controls and operation of the appliance to the customer Ensure a Carbon Monox...

Page 22: ... Installation Guide BK 680 Specific Page 22 9 Reference FIG 12 Central heating and domestic hot water system using four boiler tappings FIG 13 Central heating without domestic hot water system using four boiler tappings ...

Page 23: ...sette Installation Guide Page 23 BK 680 Specific FIG 14 Central heating and domestic hot water system using three boiler tappings FIG 15 Central heating without domestic hot water system using three boiler tappings ...

Page 24: ... Devon EX13 5HU United Kingdom www aradastoves com T 44 0 1297 35700 info aradastoves com DATE OF ISSUE JULY 2017 ECOBOILER Cassette Installation Guide Stratford is a brand name of Arada All Stratford ECOBOILER Cassette stoves are manufactured in the UK ...

Reviews: