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12

PUMP SERVICE

To protect against possible electric shock,

use only  identical replacement parts when servicing.
System should only be serviced by qualified personnel.

Before removing trap cover:

1. STOP PUMP before proceeding.

2. CLOSE GATE VALVES in suction and discharge pipes.

3. RELEASE ALL PRESSURE from pump and piping sys-
tem.

To avoid dangerous or fatal electrical shock haz-

ard, turn OFF power to motor before working on

pump or motor.
Trap needs no lubrication or regular maintenance be-
yond reasonable care and periodic cleaning of strainer
basket.
If shaft seal is worn or damaged, repair as follows:

Pump Disassembly:

1.Unplug motor before servicing or repairing pump or

motor.

2.Close all valves in suction and discharge piping.
3.Remove drain plugs from the bottom of pump and

trap; drain pump completely.

4.Disconnect pipe unions (or clamps) on suction and

discharge piping. Remove hold down bolts and with-
draw complete pump/motor/trap assembly.

5.Remove cap screws (Key No. 16, Pages 14 and 15)

from front plate (Key No. 13). Remove front plate
with trap (Key No. 20) attached. Remove and inspect
O-Ring (Key No. 12).

6.Remove end cap (Key No. 2) from motor.
7.Hold motor shaft with 7/16” wrench on flats on

motor shaft; unscrew impeller (Key No. 11).

8.Carefully remove rotating half of seal (Key No. 10)

from impeller sleeve. Twist as you pull; make sure
you do not damage surface of sleeve where seal both
seats and seals. See Figure 14.

9.Remove motor throughbolts (see Figure 15). Remove

seal plate (Key No. 9). Tap stationary half of seal out
of seal plate (see Figure 16).

10. If necessary, disconnect electrical wiring from motor

terminal board and remove motor (Key No. 6) from
motor cover (Key No. 7).

Pump Assembly:

1. Examine seal cup and O-Rings. Replace anything that

shows signs of wear or damage.

2. Check the shaft seal (Key No. 10, Page 15) for scor-

ing, scratches, chips, etc., and for any signs of dam-
age to spring or retainer. Replace if any wear or
damage is visible.

3.Press stationary half of seal into seal plate (Key No. 9)

using finger pressure only (see Figure 17). Make sure
seal is firmly and evenly seated.

4.Install rotating half of seal on impeller sleeve. Push it

onto sleeve until it butts against back of impeller.

5.Insert impeller sleeve through center hole in seal

plate (Key No. 9). Thread slinger (Key No. 8) over the
end of the impeller sleeve.

6.If motor has been removed from motor cover, rein-

stall it now. Set up seal plate (Key No. 9) in front of
motor cover; hold motor shaft with 7/16” wrench on
shaft flats (under cap) and thread impeller through
center hole in seal plate onto shaft). Make sure that
slinger is in place on impeller sleeve – not loose on
shaft.

7.Install motor throughbolts; make sure seal plate butts

firmly against motor endbell.  

8.Install front plate (Key No. 13). Tighten cap screws in

sequence as shown in  Figure 18; tighten to 30 inch-
lbs. (34.5 cm-kg.) torque.

9.Reinstall drain plugs; reinstall pump and motor on

base and tighten hold-down bolts.

10. Reconnect unions; tighten hand tight only.

Figure 14

Figure 15

Figure 16

Figure 17

#1

#6

#2

#5

#3

#4

Start
Here

Figure 18 – Pump front Plate Torque Sequence.

Summary of Contents for AT11521

Page 1: ...T2407110 3 4 15 AT11524 AT11824 AT12024 AT11525 AT11825 AT12025 AT2407130 3 4 15 AT11521 AT11821 AT12021 AT2407120 3 4 16 AT11533 AT11833 AT12033 AT11536 AT11836 AT12036 AT2410110 1 15 AT11534 AT11834...

Page 2: ...this product unless they are closely super vised at all times 3 Risk of electrical shock Connect only to a grounding type receptacle protected by a ground fault cir cuit interrupter GFCI Contact a qua...

Page 3: ...igh pressure or city water system 2 Use equipment only in a pool or spa installation 3 Trapped air in system can cause explosion BE SURE all air is out of system before operating or testing equipment...

Page 4: ...95 F 35 C 95 F 35 C Turnover in Hours 6 Hours 9 070 Gal 34 330 liters 11 340 Gal 42 922 liters 15 700 Gal 59 424 liters 8 Hours 12 100 Gal 45 799 liters 15 120 Gal 57 229 liters 20 930 Gal 79 220 lit...

Page 5: ...from pipe friction Be solid level rigid vibration free Be installed so that trap suction inlet is below pool water level at all times This allows pump to prime Have adequate ventilation to prevent mot...

Page 6: ...h a mallet to help seat clamp Hazardous pressure Clamp will not hold unless it is seated properly DO NOT START PUMP until clamp ends are 1 4 6mm apart or less 5 If clamp will not pull up to 1 4 6mm ga...

Page 7: ...Valve Installation Page 6 when reinstalling valve See Figures 6 and 7 3114 1197 Align Ports R E C I R C U L A T E B A C K W A S H E W A S T E F I L T E R Port labeled PUMP should align with pump disch...

Page 8: ...actly consult a licensed electrician Do not use an extension or drop cord with this system it could cause a fire hazard or low voltage problems Wet cords cause shock hazards Extension cords can easily...

Page 9: ...th heavy swimmer loads operating filter 6 to 12 hours per day should be suffi cient Carefully monitor water chemical balance and follow recommendations of your local pool profes sional Water Maintenan...

Page 10: ...protection placed around system for shutdown 2 See Startup Page 8 for reactivation of the filter 3 Inspect all electrical wiring to pump for damage or deterioration over the shutdown period Have a qua...

Page 11: ...ve lid Key No 3 by pulling straight up while holding plug shaft Key No 5 down with thumb C Inspect Internal Parts Inspect plug and gasket spring O Rings and internal washers Key No 4 Replace if necess...

Page 12: ...lts see Figure 15 Remove seal plate Key No 9 Tap stationary half of seal out of seal plate see Figure 16 10 If necessary disconnect electrical wiring from motor terminal board and remove motor Key No...

Page 13: ...rcuit breaker tripping 5 Consult dealer installer or service representative TROUBLESHOOTING GUIDE FILTER A Short Cycle between backwashes NOTICE Time between backwashes will vary with each installatio...

Page 14: ...11 Drain Cap 1 14965 0025 14965 0025 14965 0025 12 O Ring Drain Cap 1 U9 371 U9 371 U9 371 13 Drain Lateral Tube 1 24201 0058 24201 0058 24201 0058 14 O Ring Lateral Tube 1 U9 370 U9 370 U9 370 15 La...

Page 15: ...9 229 U9 229 U9 229 19 Strainer Basket 1 C108 33P C108 33P C108 33P 20 Trap Body 1 C153 53P1 C153 53P1 C153 53P1 21 Pipe Plug 1 4 NPT w O Ring 2 U178 920P U178 920P U178 920P 22 Capscrew 5 16 18x1 1 4...

Page 16: ...21 Drain Plug w O Ring 2 U178 920P 22 Cap Screw 4 U30 64SS 23 Lock Washer 4 U43 11SS 24 Plain Washer 4 U43 41SS 25 Trap Outlet Gasket 1 C20 123 27 Plain Washer 4 U43 117SS 28 Cap Screw 4 U30 52SS Name...

Page 17: ...962 0032 3 Dowel Pin 1 35857 0021 4 Washer 1 14965 0007 5 Decal Operating Instr 1 14965 0020 6 Screw 7 37067 0714 7 Valve Cover 1 14965 0011 8 O Ring 1 35505 1228 9A Washer 2 14965 0007 9B Washer 1 14...

Page 18: ...t to negligence misappli cation improper installation or maintenance or other cir cumstances which are not in AquaTools direct control Full warranty coverage is in effect for one year after instal lat...

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