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Read and understand safety and operating

instructions in this manual before doing any work

on pump!

Only qualified personnel should electrically test

pump motor!

FAILURE TO PUMP; REDUCED CAPACITY OR DIS-

CHARGE PRESSURE

Suction leaks/lost prime:

1. Pump must be primed; make sure that pump volute

and trap are full of water. See priming instructions,
Page 6.

2. Make sure there are no leaks in suction piping.
3. Make sure suction pipe inlet is well below the

water level to prevent pump from sucking air.

4. Suction lift of 1 to 2 feet (.3-.6M) will reduce per-

formance. Suction lift of more than 2 feet (.6M) will
prevent pumping and cause pump to lose prime. In
either case, move pump closer (vertically) to water
source. Make sure suction pipe is large enough.

Clogged pipe/trap/impeller, worn impeller:

1. Make sure suction trap is not clogged; if it is, clean

trap and strainer.

2. Make sure impeller is not clogged (follow instruc-

tions under “Removing Old Seal”, Page 8; check
impeller for clogging; follow instructions under
“Installing New Seal”, above, for reassembly).

3. Impeller and diffuser may be worn. If so, order

replacement parts from Repair Parts List, Pages 10
and 11.

Inadequate Circulation or Jet Action:

1. Check for blocked fittings. Blocked fittings will

cause poor flow and poor jet action.

2. Check trap basket; if plugged, turn pump off and

clean basket. Check and clean skimmer basket.

3. Check that gate valves are fully open.
4. Suction/discharge piping is too small.
5. Check and clean pool filter.
6. Check for clogged pipe/trap/impeller, Page 8.
7. Consult dealer/installer or service representative.

Circuit Breaker In Home Panel Trips Repeatedly:

1. Breaker must be of adequate capacity.
2. For GFCI breaker, test according to GFCI manufac-

turer’s instructions.

3. Be sure no other lights and appliances are on cir-

cuit.

4. Consult dealer/installer or service representative.
5. Voltage too high or too low. See “Voltage”, Page 5.

Electrical:

1. Pump may be running too slowly; check voltage at

motor terminals and at meter while pump is run-
ning. If low, see wiring instructions or consult
power company. Check for loose connections.

2. Pump may be too hot.

A. Check line voltage; if less than 90% or more

than 110% of rated voltage consult a licensed
electrician.

B. Increase ventilation.
C. Reduce ambient temperature.
D. Tighten any loose wiring connections.

3. Motor internal termal overload protector is open.

Motor runs too hot. Turn power to motor off. Check
for proper voltage. Check for proper impeller or
impeller rubbing.

4. Consult dealer/installer or service representative.

Mechanical Troubles and Noise:

1. If suction and discharge piping are not adequately

supported, pump assembly will be strained. See
“Installation”, Page 3.

2. Do not mount pump on a wooden platform!

Securely mount on concrete platform for quietest
performance.

3. Air leak in suction line (bubbles in water returning

to pool). Repair leak. Tighten trap lid.

4. Foreign matter (gravel, metal, etc.) in pump

impeller. Disassemble pump, clean impeller, 
follow pump service instructions on Page 8 for
reassembly.

5. Cavitation.

Improve suction conditions.
Increase pipe size.
Decrease number of fittings.
Increase discharge pressure.
Reducer flow by throttling discharge gate valve.

9

TROUBLESHOOTING GUIDE

Summary of Contents for ABOVE GROUND

Page 1: ...53115 North America 800 752 0183 FAX 800 582 2217 International 262 728 5551 FAX 262 728 4461 TELEX ITT 4970245 2003 Printed in U S A AT486 Rev 2 6 03 This manual should be furnished to the end user of this pump its use will reduce service calls and chance of injury and will lengthen filter life D O N O T O V E R TI G H TE N ...

Page 2: ...anty 12 READ AND FOLLOW SAFETY INSTRUCTIONS This is the safety alert symbol When you see this symbol on your sys tem or in this manual look for one of the following signal words and be alert to the potential for personal injury warns about hazards that will cause death serious personal injury or major property damage if ignored warns about hazards that can cause death serious personal injury or ma...

Page 3: ...p is installed in an enclosure pump house the enclosure must have adequate ventilation and air circulation to keep the temperature in the enclosure at or below the motor s rated ambient temperature whenev er the pump is running Be solid Level Rigid Vibration free To reduce vibration and pipe stress bolt pump to mount Allow pump suction inlet height to be at or below water level in pool Allow use o...

Page 4: ...rd toward the pump NOTICE To prevent flooding when removing pump for service all flooded suction systems must have gate valves in suction and discharge pipes Union available for pump discharge port Part number WC198 105 Use as follows for leak free connection to pump 1 O Ring and sealing surfaces must be clean 2 Assemble handtight only NO WRENCHES 3 NO pipe compound or teflon tape on union 4 Bond ...

Page 5: ...us to pool users For size of GFCI required and test procedures for GFCI see manufacturer s instruction In case of power outage check GFCI for tripping which will prevent normal pump operation Reset if necessary NOTICE If you do not use conduit when wiring motor be sure to seal wire opening on end of motor to prevent dirt bugs etc from entering 5 TABLE I RECOMMENDED FUSING DATA Model Motor Branch F...

Page 6: ...tarting system Release all pressure from filter pump and piping system see the filter owner s manual In a flooded suction system water source higher than pump pump will prime itself when suction and discharge valves are opened Pool Water Keep water level at least two inches above bottom of skimmer opening when system is not in use Failure to do so can allow air to enter system causing pump to lose...

Page 7: ...OFF power to motor before draining pump 1 Close all valves on suction and return piping 2 Remove drain plug in bottom of trap body 3 Drain all piping and storage tanks exposed to freezing temperatures 4 Be sure no airlocks are holding water in the system 5 To prevent pump from freezing remove trap cover and drain the tank body through the drain plug Key No 12 Page 10 and Key No 18 Page 11 Clean pu...

Page 8: ...eller surface where drive ring seats and seals 6 Carefully remove four motor throughbolts from seal plate Figure 4 remove seal plate and use a screwdriver to tap ceramic seat out from the rear Figure 5 Do not damage seal cavity in seal plate 7 Clean cavity from which seal was removed and clean motor shaft Installing New Seal 1 Ceramic seat must be clean and free of dirt grease dust etc Wet rubber ...

Page 9: ...e trap impeller Page 8 7 Consult dealer installer or service representative Circuit Breaker In Home Panel Trips Repeatedly 1 Breaker must be of adequate capacity 2 For GFCI breaker test according to GFCI manufac turer s instructions 3 Be sure no other lights and appliances are on cir cuit 4 Consult dealer installer or service representative 5 Voltage too high or too low See Voltage Page 5 Electric...

Page 10: ...1 Key No 6 Key No 17 115 Volt 1 Speed Top Discharge AT2605440 1 2 62003 2034 17301 0114 31953 0116 AT2607130 3 4 AS920DLL 17301 0113 31953 0101 AT2607140 3 4 AS920DLL 17301 0113 31953 0116 AT2606440 3 4 62003 2035 17301 0114 31953 0116 AT2600130 1 AS920ELL 17301 0112 31953 0101 AT2610140 1 AS920ELL 17301 0112 31953 0116 AT2608440 1 62003 2037 17301 0113 31953 0116 AT2615130 1 1 2 AS920FLL 17301 01...

Page 11: ... 35505 1437 16 Trap Basket 1 17350 0100 17 Trap Body 1 17500 0002 18 Drain Plug with O Ring 1 U178 920P 19 Hex Head Bolt 1 4 20x1 3 4 4 30787 0005 20 Hex Nut 4 35402 0071 Hardware Kit 2 Bolts 2 Washers 1 17290 0001 Nameplate 1 U33 155 Warning Tag 1 61002 0013 Caution Tag 1 C63 12 Decal GFCI Required 1 U27 558 Parts are common to all models listed except as noted Key Nos 6 Motor and 12 Impeller are...

Page 12: ...ect to negligence misap plication improper installation or maintenance or other circumstances which are not in AquaTools direct control Full warranty coverage is in effect for one year after instal lation The pro rated warranty covers the tank only during the 2nd through 10th year after installation The amount covered decreases by 10 each year ie 2nd year 90 covered 3rd year 80 covered etc This wa...

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