AquaTools 1 HP Owner'S Manual Download Page 6

6

GROUNDING  (Fig. 5)

Permanently ground motor; use size and type wire re-
quired by code.
Ground connection must be made to green grounding
screw under motor canopy or access plate.
Connect motor ground terminal to electrical service
ground.

BONDING (Fig. 5)

'Bonding' connects all metal parts around a swimming
pool with a 'Bonding Wire' to form one unit so that in
case of short or ground, there will be no electrical cur-
rent flow between them. Bonding is not the same as
grounding.
Bonding reduces the chance of receiving an electrical
shock from metal parts of pool structure.
Follow all local and national code requirements for
bonding swimming pools, spas, hot tubs, etc.
Make all bonding connections as bare metal-to-metal
clamped or soldered connections.
Install and bond pump according to local codes and or-
dinances; use bonding lug on motor. Use solid copper
conductor No. 8 AWG (8.4 mm

2

) or larger.

Connect No. 8 AWG (8.4 mm

2

) solid copper bonding

wire to pressure wire connector on motor housing and
all metal parts of swimming pool, spa, etc., metal piping
or conduit within 5 ft. (1.5m) of inside walls of swim-
ming pool, spa, etc.)

OPERATION

NEVER run pump dry.

Running pump dry may

damage seals, causing leak-
age and flooding. Fill pump
volute and trap with water
before starting motor.

Do not add chemicals to

pool/spa system directly

in front of pump suction.
Adding undiluted chemicals
may damage pump and voids
warranty.

Before removing trap

cover:

1. STOP PUMP before proceeding.
2. CLOSE GATE VALVES in suction and discharge pipes.
3. RELEASE ALL PRESSURE from pump and piping sys-

tem.

If pump is being pressure tested, be sure trap cover

has been tightened to 30 ft. lbs. (4.1 kg-cm). The

trap pressure will release itself if cover is loosened.

Do not block pump suction. To do so with body

may cause fatal injury. Small children using pool

must ALWAYS have close adult supervision.
NOTICE: 
Do not block pool return or spa jets. To do so
may flood area causing damage to equipment and sur-
rounding area.

PRIMING PUMP

Open gate valves before starting system.
Release all air from filter and piping system. See filter
owner's manual.
In a flooded suction system (water source higher than
pump), pump will prime itself when suction and dis-
charge valves are opened.
If pump is not in a flooded suction system, unscrew and
remove trap cover; fill trap and pump with water.
Clean and lubricate trap cover O-ring with petroleum
jelly each time it is removed.
Clean and inspect O-ring; reinstall on trap cover.
Replace trap cover on trap; turn clockwise to tighten
cover.
NOTICE: Tighten trap cover by hand only (no wrench-
es). Use a wrench only if necessary to remove lid.
Pump should prime. Priming time will depend on verti-
cal length of suction lift and horizontal length of suction
pipe.
If pump does not prime within ten minutes, stop motor
and determine cause. Be sure all suction and discharge

Hazardous suction.
Can trap hair or body
parts, causing severe in-
jury or death.

Do not block suction.

Figure 5 – Typical ground screw and bonding lug

locations.

Bonding

Lug

Motor Nameplate

Green

Ground

Screw

Motor

Canopy

Through

Bolts

349 0893

Summary of Contents for 1 HP

Page 1: ...997 Printed in U S A AT237 Rev 8 22 97 This manual should be furnished to the end user of this system its use will re duce service calls and chance of injury and will lengthen system life Aquatools 293 Wright Street Delavan WI 53115 North America 800 752 0183 FAX 800 582 2217 International 414 728 5551 FAX 414 728 4461 TELEX ITT 4970245 ...

Page 2: ... pump for in ground swimming pools spas hot tubs and solar systems Is designed to eliminate corrosion of parts under normal pool usage and maintenance Is an excellent performer durable reliable with non clogging impeller For other applications of pump consult the manufacturer Table of Contents Safety Instructions 3 Installation 4 5 Electrical 5 6 Operation 6 7 Pump Service 7 8 Storage Winterizing ...

Page 3: ...heck all clamps bolts lids and system acces sories before testing BE SURE all air is out of system before testing Tighten Aquatools trap lids to 30 ft lbs 4 1 kg cm torque for testing Water pressure for test must be less than 25 PSI 172 kPa Water temperature for test must be less than 95 F 35 C Limit test to 24 hours After test visually check sys tem to be sure it is ready for operation Remove tra...

Page 4: ...ean PVC pipe fittings Wrap male pipe threads with 1 to 2 layers of teflon tape winding tape clockwise as you face start of thread Cover entire threaded portion of pipe DO NOT OVERTIGHTEN or tighten past thread stop in pump port If leaks occur remove pipe clean old tape rewrap with one to two additional layers of tape and remake connec tion NOTICE Support all piping connected with pump PIPING For p...

Page 5: ... If you do not use conduit when wiring motor be sure to seal wire opening on end of motor to prevent dirt bugs etc from entering Use wire rated at 75 C 300 volt min on all models VOLTAGE Voltage at motor must not be more than 10 above or below motor nameplate rated voltage or motor may overheat causing overload tripping and reduced compo nent life If voltage is less than 90 ore more than 110 of ra...

Page 6: ... before proceeding 2 CLOSE GATE VALVES in suction and discharge pipes 3 RELEASE ALL PRESSURE from pump and piping sys tem If pump is being pressure tested be sure trap cover has been tightened to 30 ft lbs 4 1 kg cm The trap pressure will release itself if cover is loosened Do not block pump suction To do so with body may cause fatal injury Small children using pool must ALWAYS have close adult su...

Page 7: ...ions or clamps adjacent to pump Withdraw complete pump motor assembly 2 Remove 6 screws Key No 3 Page 10 and withdraw tank body Key No 18 Page 10 Remove tank body O Ring 3 Remove motor canopy from end of motor to expose shaft and electrical components 4 Place 7 16 open end wrench on flats of motor shaft at cover end below centrifugal switch mechanism Hold shaft and when looking at impeller Key No ...

Page 8: ...t use anti freeze solutions except propy lene glycol in your pool or spa system Most anti freezes are highly toxic and may damage plastic components in the system Propylene glycol is non toxic and will not damage pump components DRAINING PUMP Explosion hazard Purging the system with compressed air can cause components to explode with risk of severe injury or death to anyone nearby Use only low pre...

Page 9: ...manufacturer s instructions CIRCUIT BREAKER TRIPS REPEATEDLY 1 Breaker must be of adequate capacity 2 For GFCI breaker test according to GFCI manufactur er s instructions 3 Make sure no other appliances or lights are on circuit 4 Make sure there is only one GFCI on the circuit MECHANICAL TROUBLES NOISE 1 Make sure suction and discharge piping are sup ported 2 Securely mount pump on concrete platfo...

Page 10: ...3 Flat Washer 5 16 8 U43 41SS 14 Capscrew 5 16 18x1 1 4 4 U30 64SS 15 Lock Washer 5 16 4 U43 11SS 16 Trap Body 1 C153 53P1 17 Drain Plug 1 WC78 40T 18 Gasket 1 C20 123 19 Tank Body 1 C276 57P 20 Bolt 3 8 16x1 Lg 2 U30 74SS 21 Base 1 16920 0015 22 Flat Washer 3 8 SS 2 U43 42SS Voltage Sticker 115 230 Volts 1 U27 153 Tag CAUTION trap threading teflon tape etc 1 C63 13 Tag CAUTION Warning Bonding 1 C...

Page 11: ... negligence misappli cation improper installation or maintenance or other cir cumstances which are not in AquaTools direct control Full warranty coverage is in effect for one year after instal lation The pro rated warranty covers the tank only during the 2nd through 10th year after installation The amount cov ered decreases by 10 each year ie 2nd year 90 covered 3rd year 80 covered etc This warran...

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