AquaTools 1 HP Owner'S Manual Download Page 4

GENERAL

Pump has been carefully assembled, tested, inspected and
packed at our factory. Note any damage to product on de-
livery ticket and file claim promptly with carrier or store of
purchase.

INSTALLATION 

Locate pump as close as possible to pool (no more than
8 ft. above pool water level).
For ease of pump/motor removal, install pipe unions on
suction and discharge pipes close to pump.

Pump mount must:

Be solid-level-rigid-vibration free. (To reduce vibration
and pipe stress, bolt pump to mount.)
Allow pump suction inlet height at or below water level
in pool.
Allow use of short, direct suction pipe (to reduce friction
losses).
Allow for gate valves in suction and discharge piping.
Have adequate floor drainage to prevent flooding.
Be protected from excess moisture.
Allow adequate access for servicing pump and piping.
NOTICE: Use Teflon tape or Plasto-Joint Stik for making
all threaded connections to pump. Do not use pipe
dope; it will cause stress cracking in pump.

NOTICE: Pump suction and discharge connections have
molded-in thread stops. DO NOT  try to screw pipe in
beyond these stops. Tighten pump/trap fittings only as re-
quired to ensure tight connection (1-1/2 turns past hand
tight). Do not overtighten. Use care when using teflon
tape as friction is reduced considerably; do not over-
tighten connections or damage may occur.

Teflon Taping Instructions:

Use only new or clean PVC pipe fittings.
Wrap male pipe threads with 1 to 2 layers of teflon tape,
winding tape clockwise as you face start of thread.
Cover entire threaded portion of pipe.
DO NOT OVERTIGHTEN or tighten past thread stop in
pump port!
If leaks occur, remove pipe, clean old tape, rewrap with
one to two additional layers of tape and remake connec-
tion.
NOTICE: Support all piping connected with pump!

PIPING 

For pump discharge use 1-1/2" PVC pipe or reinforced
hose.
For pump suction on all models, use 1-1/2" reinforced
hose. 
Increase size if a long run is needed. For pipe larger than
port, use reducing fitting in trap port.
To avoid pump strain, support suction and discharge in-
dependently. Place supports near pump.
To avoid strain left by a gap at last connection, start all
piping at pump and run pipe away from pump.
Never use suction pipe smaller than pump suction con-
nections.
No air leaks in suction pipe. Keep pipe straight. Suction
pipe inlet must be lower than pump inlet port. (Fig. 3).

NOTICE: To prevent flooding when removing pump
from service, all flooded suction systems must have gate
valves in suction and discharge pipes.
Use expansion joint or flexible piping. (Plastic pipe will
expand and contract as temperature changes.)

4

Bonding Lug

1-1/2" Discharge Piping

Strainer Basket Cover

1-1/2" Suction 
Piping

Drain Plugs

Figure 1

To separation tank
or waste

Pool Drain

Line

Return line to pool

Skimmer

Pool water

Figure 2 – Typical In-Ground Pool Installation

Use teflon tape or 

pipe joint compound 

approved for use on PVC. 

No air leaks.

835 0993

Figure 3 – Suction Pipe Must Not Leak

Summary of Contents for 1 HP

Page 1: ...997 Printed in U S A AT237 Rev 8 22 97 This manual should be furnished to the end user of this system its use will re duce service calls and chance of injury and will lengthen system life Aquatools 293 Wright Street Delavan WI 53115 North America 800 752 0183 FAX 800 582 2217 International 414 728 5551 FAX 414 728 4461 TELEX ITT 4970245 ...

Page 2: ... pump for in ground swimming pools spas hot tubs and solar systems Is designed to eliminate corrosion of parts under normal pool usage and maintenance Is an excellent performer durable reliable with non clogging impeller For other applications of pump consult the manufacturer Table of Contents Safety Instructions 3 Installation 4 5 Electrical 5 6 Operation 6 7 Pump Service 7 8 Storage Winterizing ...

Page 3: ...heck all clamps bolts lids and system acces sories before testing BE SURE all air is out of system before testing Tighten Aquatools trap lids to 30 ft lbs 4 1 kg cm torque for testing Water pressure for test must be less than 25 PSI 172 kPa Water temperature for test must be less than 95 F 35 C Limit test to 24 hours After test visually check sys tem to be sure it is ready for operation Remove tra...

Page 4: ...ean PVC pipe fittings Wrap male pipe threads with 1 to 2 layers of teflon tape winding tape clockwise as you face start of thread Cover entire threaded portion of pipe DO NOT OVERTIGHTEN or tighten past thread stop in pump port If leaks occur remove pipe clean old tape rewrap with one to two additional layers of tape and remake connec tion NOTICE Support all piping connected with pump PIPING For p...

Page 5: ... If you do not use conduit when wiring motor be sure to seal wire opening on end of motor to prevent dirt bugs etc from entering Use wire rated at 75 C 300 volt min on all models VOLTAGE Voltage at motor must not be more than 10 above or below motor nameplate rated voltage or motor may overheat causing overload tripping and reduced compo nent life If voltage is less than 90 ore more than 110 of ra...

Page 6: ... before proceeding 2 CLOSE GATE VALVES in suction and discharge pipes 3 RELEASE ALL PRESSURE from pump and piping sys tem If pump is being pressure tested be sure trap cover has been tightened to 30 ft lbs 4 1 kg cm The trap pressure will release itself if cover is loosened Do not block pump suction To do so with body may cause fatal injury Small children using pool must ALWAYS have close adult su...

Page 7: ...ions or clamps adjacent to pump Withdraw complete pump motor assembly 2 Remove 6 screws Key No 3 Page 10 and withdraw tank body Key No 18 Page 10 Remove tank body O Ring 3 Remove motor canopy from end of motor to expose shaft and electrical components 4 Place 7 16 open end wrench on flats of motor shaft at cover end below centrifugal switch mechanism Hold shaft and when looking at impeller Key No ...

Page 8: ...t use anti freeze solutions except propy lene glycol in your pool or spa system Most anti freezes are highly toxic and may damage plastic components in the system Propylene glycol is non toxic and will not damage pump components DRAINING PUMP Explosion hazard Purging the system with compressed air can cause components to explode with risk of severe injury or death to anyone nearby Use only low pre...

Page 9: ...manufacturer s instructions CIRCUIT BREAKER TRIPS REPEATEDLY 1 Breaker must be of adequate capacity 2 For GFCI breaker test according to GFCI manufactur er s instructions 3 Make sure no other appliances or lights are on circuit 4 Make sure there is only one GFCI on the circuit MECHANICAL TROUBLES NOISE 1 Make sure suction and discharge piping are sup ported 2 Securely mount pump on concrete platfo...

Page 10: ...3 Flat Washer 5 16 8 U43 41SS 14 Capscrew 5 16 18x1 1 4 4 U30 64SS 15 Lock Washer 5 16 4 U43 11SS 16 Trap Body 1 C153 53P1 17 Drain Plug 1 WC78 40T 18 Gasket 1 C20 123 19 Tank Body 1 C276 57P 20 Bolt 3 8 16x1 Lg 2 U30 74SS 21 Base 1 16920 0015 22 Flat Washer 3 8 SS 2 U43 42SS Voltage Sticker 115 230 Volts 1 U27 153 Tag CAUTION trap threading teflon tape etc 1 C63 13 Tag CAUTION Warning Bonding 1 C...

Page 11: ... negligence misappli cation improper installation or maintenance or other cir cumstances which are not in AquaTools direct control Full warranty coverage is in effect for one year after instal lation The pro rated warranty covers the tank only during the 2nd through 10th year after installation The amount cov ered decreases by 10 each year ie 2nd year 90 covered 3rd year 80 covered etc This warran...

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