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10

Figure 12

Manual Control of System

To test collector operation, follow either the flow-rate or
temperature-rise procedure.  Divert water through the col-
lectors.  Turn on the pump and either observe flow rate or
temperature rise.  The flow rate or temperature rise would
be the same as that specified in the “System Start-Up and
Test” section.  If it is not, then check for the indicated prob-
able causes and make necessary corrections.

Flow Rate Test Method

The preferred system test method is flow rate.  This is also
the easiest and quickest method.  To check flow rate, install
a flow meter in the inlet line to the collectors (follow instal-
lation instructions provided with the flowmeter).

Temperature Rise Test Method

An alternate test method is temperature rise.  To prepare
the system for testing, obtain two accurate thermometers.
Aquatherm Industries dial thermometers (Part #60054-2)
are excellent for this application.  One of these ther-
mometers is installed in the outlet line from the collectors
as shown in Figure 10.  The other is used to check the
temperature of the pool water, to compare it with that of
the water leaving the solar collectors.  Before installing
the thermometer in the outlet line, immerse both ther-
mometers in the pool water for several minutes to com-
pare the temperature readings.  If they are not identical,

make a notation of the difference and add or subtract (as
appropriate) this difference to or from the reading taken
while you are testing.  This is necessary in order to pro-
vide an accurate indication of the temperature rise of the
water passing through the solar collectors.

Turn the pump on and move the flow switch to the “COLL”
position.  Observe valve action...it should divert water
through the collectors.  After flow through the collectors has
continued for a least fifteen minutes, compare the pool
water temperature with the temperature of the water flow-
ing through the outlet line.  On an average sunny day, with
the air temperature approximately 70

0

F (21

0

C) the water

leaving the collectors should be 1 to 7

0

F (1 to 4

0

C) higher

than that in the pool.  If the water rise is greater than this,
insufficient water is flowing through the collectors.  This
may be caused by a clogged filter, undersized piping, to
many elbows in the piping or an inadequate pump.  It is
important that the temperature rise through the collec-
tors be kept as low as possible in order to deliver the
maximum amount of heat to the pool.

Vacuum Relief Valve Test

When the solar system is first turned on, air in the collec-
tors will be expelled into the pool and bubbles will appear.
The appearance of bubbles in the pool should stop after
a few minutes.  If, after a few minutes, bubbles continue
to be discharged at the return to the pool,remove the vacuum

Summary of Contents for 10001-1

Page 1: ...VERY FAMILIAR WITH WORKING ON ROOFS AND HAVE THE PROPER LADDERS AND SAFETY EQUIPMENT FOR SUCH WORK YOU SHOULD HIRE SOMEONE WITH THE NECESSARY EXPERIENCE TO DO THE INSTALLATION FAILURE TO OBSERVE SAFE PRACTICES ON A ROOF OR OTHER ELEVATED STRUCTURE MAY RESULT IN FALLING LEADING TO SERIOUS INJURY TO YOU SAVE INSTALLATION TIME AND AVOID CALL BACKS READ THIS MANUAL BEFORE MOUNTING COLLECTORS SWIMMING ...

Page 2: ...4 __ Hose clamp stainless steel 60546 2 __ 4 Hose clamp stainless steel The System Kit Part 12135 1 for 1 1 2 kit 12135 2 for 2 kit contains additional hold down hardware connec tion parts and adapters needed to complete water connec tions from the collectors to the system feed and return line The pipe adapters that connect the system piping to the col lectors are high temperature CPVC The system ...

Page 3: ... tional mounting hardware to be anchored into rafters or beams Part No Qty 1 1 2 Qty 2 Description 10003 1 1 __ Vacuum Relief Valve 10003 2 __ 1 Vacuum Relief Valve 10008 1 1 __ Outlet header hold down bracket assembly 10008 2 __ 1 Outlet header hold down bracket assembly 10011 4 4 Hold down strap clamp assembly 30061 1 1 __ End cap 30061 2 __ 1 End cap 30089 1 2 __ Pipe adapter 30089 2 __ 2 Pipe ...

Page 4: ...h row of collectors must be connected diagonally opposite the inlet pipe Refer to Figure 2 Collector Panel Size in feet _________ 12 10 8 6 4 Collector A Distance inches cm _________ 60 152 48 122 36 91 24 60 _____ Collector B Distance inches cm _________ 16 40 Figure 2 Header Inserts Part 50055 1 for 1 1 2 50055 2 for 2 are used in special situations where unusually high stagnation temperatures a...

Page 5: ...n strap brackets until after the collec tors are installed so as not to damage the collectors when you are bringing them to the roof for installation 5 Bring the first collector to the roof and slip the proper hoses over both ends of the inlet and outlet headers on the last return collector Make sure that the side of the collector with the serial number label on it is facing down The long hoses go...

Page 6: ... face passing through both slots in the bracket located on the other side of the collectors Pull the straps taut against the face of the collector Repeat this procedure for the remaining hold down strap Refer to Figure 9 8 Install the vacuum relief valve in the outlet header of each row This will be located at the opposite end of the row that is connected to the collector outlet pipe Refer to figu...

Page 7: ...ool before the water enters the fuel fired heater if one is used Whenever there is more than 40 gpm 151 6l required flow rate to the collectors or more than 100 12m of pip ing used in a system install 2 63mm piping to and from the collectors Piping to and from the collectors should be the same type of plastic piping and fittings approved for use with swimming pool filters and pumps It is recommend...

Page 8: ... collectors per row should be followed When the system is running all the collectors should feel uniformly cool to the touch and there should be no resid ual air left in the pool return lines If either of these two conditions persist chances are that the flow rates thru the collectors are inadequate or the system is not prop erly balanced A flow meter can be installed in the col lector feed line t...

Page 9: ...eaters often create a large pressure drop By placing a heater in a by pass loop pump size and electrical energy requirements may be reduced SYSTEM START UP AND TEST System Start up and Checkout for Automatic Systems To check out the system for proper operation turn on the filter system Set the temperature control to its highest level Switch the control to the flow through collector mode The flow t...

Page 10: ... the temperature readings If they are not identical make a notation of the difference and add or subtract as appropriate this difference to or from the reading taken while you are testing This is necessary in order to pro vide an accurate indication of the temperature rise of the water passing through the solar collectors Turn the pump on and move the flow switch to the COLL position Observe valve...

Page 11: ...irculating system off and allow solar collectors and piping to drain Isolate collectors with gate or ball valve in collector feed line and a check valve in the col lector return line Switch the solar control to the bypass position The pool filtering system may then be turned back on When freezing conditions have passed open isolation valves and switch the solar control to AUTO 2 Switch the solar c...

Page 12: ...40 Rutgers University Blvd Lakewood New Jersey 08701 1 732 905 9002 2005 Aquatherm Industries Solar Pool Heating Systems Part No 19001 Rev 12 05 Figure 14 BOOSTER PUMP SYSTEM DIAGRAM FOR OUTDOOR POOLS 12 ...

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