Aquatec Watermaker AC 110 Technical Manual Download Page 29

 

29

Spare part numbers high pressure pump 

 

Type 1, crankcase color grey 

 

Note!

 

 

When ordering spare parts please state Pump-Head Serial No. 

 

 

No. Order 

No. 

Description 

Qty 

1 141609 

Crankcase 

2 141610 

Oil 

Dipstick 

3 141611 

Crankcase 

Cover 

3A 

141612 

Oil Drain Plug Assy 

4 141613 

O-Ring 

5 141614 

Plug 

Assy 

141615 

Cylinder Screw M6 x 16 

6A 

141616 

Spring Washer 6,3 

7 141617 

Bearing 

Cover 

141618 

Oil Sight Glas 

9 141619 

O-Ring 

10 141620 

Hexagon 

Screw M6 x 12 

11 

141621 

Radial Shaft Seal 

12A 141622 

Ball 

Bearing 

12B 141623 

Ball 

Bearing 

13 

141624 

Crankshaft DD500 12/ 24 V- AC 55, 230/1/50 

13 

141625 

Crankshaft AC 65/ 110, 230/1/50 

13 

141626 

Crankshaft AC 75/ 135, 230/1/50 (AC 150, 115/1/60 und 440/3/60) 

13 

141627 

Crankshaft AC 150, 400/3/50 

13 

141628 

Crankshaft AC 150- 240, 230/1/50 (AC 190/ 240, 400/3/50) 

14 141629 

Fitting 

Key 

15 141630 

Connecting 

Rod 

16 

141631 

Plunger Assy 18mm dia. 

16A 141632 

Plunger 

16B 141633 

Plunger 

Pipe 

16C 141634 Tension 

Screw 

16D 

141635 

Steel Ring (coat on both sides with Loctite 577) 

16E 141636 

Support 

Ring 

16F 141637 

O-Ring 

17 141638 

Crosshead 

Pin 

19 141639 

Gear 

Seal 

20 141605 

Seal 

Adaptor 

21 141640 

O-Ring 

23 141642 

Grooved 

Seal 

23A 141641 

Grooved 

Seal 

24 141644 

Drip 

Shield 

25 141602 

Support 

Ring 

26 141600 

High 

pressure 

head 

26A 

141648 

Valve assy (27-30) 

27 141604 

Valve 

Seat 

28 141603 

Valve 

Plate 

29 141606 

Valve 

Spring 

30 

141607 

Spring Tension Cap 

31 141608 

O-Ring 

32 141601 

Plug 

33 141649 

O-Ring 

34 

141645 

Hexagon Screw M6 x 55 

38 141646 

Plug 

G1/4" 

39 141563 

Plug 

G1/2" 

 

Summary of Contents for Watermaker AC 110

Page 1: ...cture and distribution by North Marine Handels GmbH Papenreye 61 D 22453 Hamburg Contact sup aquatec watermaker de Tel 49 0 40 36850306 Web www aquatec watermaker de All contents of this manual in par...

Page 2: ...ent 1 filter housing with holder incl 1 piece carbon filter for fresh water rinsing 2 filter housings with holder incl 1 piece 5 and 20 micron filter pre pressure gauge 2 pcs ball valves 2 way No 1 an...

Page 3: ...rmitted with clean seawater Warning Never operate your Aquatec Watermaker unsupervised and leave the operation only to trained persons Please note If there are any leaks the boat can fill up with wate...

Page 4: ...ecification dimensions Recommendation for using your Aquatec reverse osmosis system Daily use is preferable to a one time weekly use The system produces water with a neutral taste and very good qualit...

Page 5: ...motic pressure is around 30 bar The described process however is reversible by exposing the liquid on the seawater side to mechanical pressure At a pressure of 30 bar the osmotic process cannot take p...

Page 6: ...n three way valve no 2 to position test outlet 4 Switch on the feed pump The gauge no 9 pressure feed water must show positive pressure De aerate the pre filter system if necessary and control the dra...

Page 7: ...f the seawater and the age of the R O membrane The data regarding the fresh water production apply to a salinity of 35 grams litre at a temperature of 25 Celsius 77 Fahrenheit at the new membrane A di...

Page 8: ...on the board side performance of the fresh water pump and the condition of the membranes and therefore cannot be stated on factory side Please find out the required amount of flushing water by discha...

Page 9: ...iagram fresh water flush Note Flushing working pressure 0 bar 5 Pressure regulation valve 6 Flowmeter product water 7 ships fresh water pump 8 Feed pump 9 Gauge feed pressure 10 Seacock not scope of d...

Page 10: ...cleaning chemical gets into your fresh water tank Note Working pressure 0 bar 1 Close the sea water intake valve 2 The pressure control valve must be open Turn the product water three way valve no 2...

Page 11: ...drain the all the water from the pump which is important if there is a risk of frost if possible it is also preferable to blow pressurized air through it in the direction of flow for this purpose rem...

Page 12: ...egative pressure do not close the cap tightly Since there are about 1 5 litre of water already in each membrane and 1 litre of water in each filter please add the according amount of chemical to the w...

Page 13: ...13 Memos...

Page 14: ...5 Pressure regulation valve 6 Flowmeter product water 7 ships fresh water pump 8 Feed pump 9 Gauge feed pressure 10 Seacock not scope of delivery Hose dimensions inner diameter see specification Flow...

Page 15: ...15 Flow diagram AC 190 Flow diagram AC 240...

Page 16: ...cross sections prevents sufficient inflow Attention The feed pump is not self priming and must be flooded before switching on otherwise the bearing will be destroyed by dryness To allow air to escape...

Page 17: ...d inspection work as comfortable as possible Attention After mounting exchange the upper red plastic screw in the crankcase for the dipstick with ventilation Membrane housing pressure vessel For the i...

Page 18: ...de of the hose with a lubricant e g Dishwashing liquid 3 Screw the sleeve nut anti clockwise onto the hose Leave a distance of 2 mm between the hose and the inner shoulder of the sleeve nut to allow t...

Page 19: ...ssure hose connections are self sealing by pre assembled O rings Attention Only use cylindrical tread fittings BSP in the plastic end caps of the pressure vessel Taper threads may cause cracks 1 2 3 4...

Page 20: ...the fitting With the collet held in this position the tube can be removed Attention In order to avoid unnecessary back pressure in the product water line in systems AC 135 to AC 240 only use the blue...

Page 21: ...1 400 Volt 50 Hz 3 G 1 5 mm AWG 15 From junction box to the motor high pressure pump From board s main distribution to junction box From junction box to the motor of high pressure pump AC 65 AC 110 23...

Page 22: ...al circuit diagram Aquatec AC 65 up to AC 240 Single phase 230 50 Hz 115 Volt 60 Hz 2 pole motor protection switch Aquatec AC 65 up to AC 240 Single phase 230 5Hz or 115 Volt 60 Hz 3 pole motor protec...

Page 23: ...al circuit diagram Aquatec AC 150 bis AC 240 HP pump feed pump 3 phase 208 230 400 440 Volt 50 60 Hz Aquatec AC 150 up to AC 240 HP pump 3 phase 208 230 400 440 Volt 50 60 Hz Feed pump 1 phase 230 Vol...

Page 24: ...Hexagon socket 8 mm under the crankcase Sealed of copper ring Alternatively the oil can be extracted through the oil dipstick opening using a suction pump Dipstick full screwed into crankcase Oil lev...

Page 25: ...off the screws M6x20 at both ends of the AQUATEC pressure vessel Screw tightening torque for the holding clips 3 Nm Then take off the stainless steel holding clamps Push the end caps in a little befo...

Page 26: ...dirt Which of the 6 valves causes a problem cannot be seen from the outside The upper 3 pressure valves rarely cause problems As a rule it affects one of the 3 lower suction valves To rectify the faul...

Page 27: ...valve No 4 to operate toward the 5 or 10 liter conservation tank 4 Alternatively pipe seawater concentrates into a bucket to measure the quantity 5 Using a stop watch to measure the time until filling...

Page 28: ...ze metal free for stainless steel to prevent seizing Screw No 16C secure with Loctite 243 Tightening torque 22 5 Nm 16C 16A 16D 16B 17 1 12A 9 8 7 4 3 3A 6 6A 2 5 15 13 14 12B 11 6A 10 16E 16F 32 23A...

Page 29: ...AC 150 115 1 60 und 440 3 60 1 13 141627 Crankshaft AC 150 400 3 50 1 13 141628 Crankshaft AC 150 240 230 1 50 AC 190 240 400 3 50 1 14 141629 Fitting Key 1 15 141630 Connecting Rod 3 16 141631 Plunge...

Page 30: ...Nm Pump head Type 2 Note Grease the thread of the valve screws No 10 with e g Anti Size metal free for stainless steel to prevent seizing Nut no 35 secure with Loctite 2701 No 52 replaced no 13 14 Aft...

Page 31: ...older ss 18 mm Typ AC75 135 AC KC 150 190 240 15 141494 O Ring 55 56x3 53 NBR70 1 141495 O Ring 56 82x2 62 NBR70 after 2018 41 141501 O Ring 28 3 x 1 78 NBR 70 Kit 110 3 16 141474 Bearing 2 42 141517...

Page 32: ...erine Tolerance less than 0 1 ppm Seawater temperature range 4 bis 38 Celsius Water production at 3 5 salinity 25 C and 55 bar pressure AC 75 75 litres hour AC 135 135 litres hour Power requirement hi...

Page 33: ...ctite 2701 Hose dimensions Hose dimensions inner diameter AC 65 110 AC 75 up to AC 240 From thru hull fitting up to feed pump 5 8 16 mm 3 4 19 mm From feed pump up to sedimentfilter 20 5mic 1 2 13 mm...

Page 34: ...9 5 m 600 l h 12 0 m 0 l h Thread BSP male weight 3 60 kg Feedpump MD 40 1 230V 50 Hz or 115 V 60 Hz Feed pump Aquatec type B C20 A Close coupled centrifugal pump with open impeller power 370 Watt Vo...

Page 35: ...35 Specification...

Page 36: ...36 Dimensions 1 Motor pump unit AC 65 AC 110 AC 75 AC 135 1 Motor pump unit AC 150 AC 190 AC 240 1 230V 50Hz Motor 1 85 KW 115V 60Hz Motor 2 2 KW 20 mm longer...

Page 37: ...37 Dimensions 3 Motor pump unit AC 150 3 400V 50 Hz or 3 440V 60Hz Motor 1 5 KW 3 Motor pump unit AC 190 AC 240 3 2 2 KW 400V 50 Hz or 3 440V 60Hz Motor 2 2 KW...

Page 38: ...38...

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