Aquacal Aerotemp AT100 Owner'S Manual Download

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POOL & SPA

HEAT PUMP OWNER’S MANUAL

H e a t W a v e

A e r o T e m p

H 1 0 0

A T 1 0 0

H 1 2 0

A T 1 2 0

N O T E : T H I S M A N U A L A L S O A P P L I E S T O X L 1 0 0 , X L 1 2 0 , S B 1 2 0 , & A P S 1 2 0 M O D E L S

Summary of Contents for Aerotemp AT100

Page 1: ...POOL SPA HEAT PUMP OWNER S MANUAL H e a t W a v e A e r o T e m p H 1 0 0 A T 1 0 0 H 1 2 0 A T 1 2 0 NO TE THI S M AN U AL A LS O AP P LI ES TO X L1 00 X L1 20 S B1 20 APS 12 0 M OD ELS ...

Page 2: ...____________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ _______________________________________________________...

Page 3: ...ANCE 12 PLANNED MAINTENANCE PROGRAM 12 GENERAL MAINTENANCE 12 MAINTAINING PROPER WATER FLOW 13 MAINTAINING PROPER CLEARANCES AROUND HEATER 13 Recommended Clearances Sides Front and Rear 14 Recommended Clearances Overhead Front Rear 15 SEASONAL USE SHUT DOWN 16 DURING THE SWIM SEASON 16 FREEZE PROTECTION EXTENDED SHUT DOWNS 16 WINTERIZING 16 To Winterize a Heat Pump Equipped with an Internal Drain ...

Page 4: ...atented ThermoLink heat exchanger The primary cause of premature heat pump demise is the failure of the heat exchanger Ordinary heat exchangers are made from a cupronickel alloy This cupronickel material is susceptible to attack from the sanitizers used in pools and spas and from other related water chemistry conditions Once the heat exchanger fails the heat pump is ruined The ThermoLink heat exch...

Page 5: ...mer Support Warranties may be voided if the heater has been used maintained or repaired improperly In addition to possible voiding of warranties unapproved installation methods non standard modifications poor or incorrect maintenance service by unqualified personnel or improper use of the heater may result in personal injury and or property damage For personal safety and to avoid damage to equipme...

Page 6: ...amage to equipment While your heat pump s titanium based heat exchanger provides nearly impervious protection against poor water chemistry improper water chemistry may cause expensive damage to pumps filters pool shell etc To avoid equipment damage maintain Pool Spa water per standards below Prolonged immersion in water warmer than normal body temperature may cause a condition known as HYPERTHERMI...

Page 7: ...into the pool or spa water If one considers that absolute 0 the point where all heat is absent occurs at 459º Fahrenheit below zero it becomes evident that outside air even at the relative cool temperature of 55ºFahrenheit still contains large amounts of heat energy It is that abundant heat energy that a heat pump captures and places into your pool or spa COOL WATER IN WARMED WATER OUT HEAT LADEN ...

Page 8: ...rature setting is 104 F Indicator Lights Displays AS INDICATED BY CIRCLED NUMBERS 1 Spa Indicator Light If lit indicates spa thermostat is controlling heater 2 Heating Indicator Light If lit indicates heat pump is heating 3 Pool Indicator Light If lit indicates pool thermostat is controlling heater 4 LED Display Displays water temperature when UP DOWN ARROWS are not being pressed or desired temper...

Page 9: ...vel ELC o ELC Enter Lock Code Allows end user to select a secret code so only authorized persons can change heater settings o CFO Call Flex Options When activated steps to the next menu level CFS o CFS Call or Flex selection Allows user to choose between call or flex options o FS Heater in defrost mode Normal function in lower air temperatures Fan continues to run and compressor is off Compressor ...

Page 10: ...are displayed see the Trouble Shooting section 2 If the display reads OFF press the up arrow key until the display reads 60 F or higher NOTE THE DISPLAY READS CURRENT POOL SPA WATER TEMPERATURE WHEN THE DESIRED TEMPERATURE IS SET TO 60 F OR ABOVE WHEN THE DESIRED WATER TEMPERATURE IS SET BELOW 60 F THE DISPLAY READS OFF 3 Once the unit is displaying the current water temperature the system is read...

Page 11: ...n being produced REQUIRED HOURS OF POOL PUMP OPERATION SOME POOL SYSTEMS UTILIZE A TIMER TO CONTROL THE POOL FILTER PUMP ON A TIME OF DAY BASIS IF YOUR POOL SYSTEM INCORPORATES A TIMER USE THE FOLLOWING INSTRUCTIONS o It will be necessary to allow your pool circulator pump to run continuously until the pool has reached the desired temperature o If a timer controls your pump it will be necessary to...

Page 12: ...water spray can damage heater components Regardless of water quality it is recommended that sprinklers be directed away from the heat pump o Prevent rain water run off from roofs from pouring directly into the heater The heater is designed to withstand normal rainfall but solid streams of water from roof drip lines may eventually damage heat pump components If the heat pump resides beneath a roof ...

Page 13: ...ons If the problem persists call AquaCal Customer Support at 1 800 786 7751 o NOTE During pool refinishing or acid washing the water flow through the pool heater must be shut off until the process is completed and the pool chemistry is once again in balance MAINTAINING PROPER CLEARANCES AROUND HEATER o For maximum efficiency proper air flow clearances around heater must be maintained o It is impor...

Page 14: ...14 Recommended Clearances Sides Front and Rear 12 INCHES REAR 24 INCHES SIDE 24 INCHES SIDE 30 INCHES FRONT ...

Page 15: ...Recommended Clearances Overhead Front Rear RAIN RUN OFF MUST BE DIRECTED AWAY FROM UNIT OVERHANG WITH GUTTER 30 MINIMUM CLEARANCE FRONT 1 FT MINIMUM CLEARANCE REAR 5 FT MINIMUM CLEARANCE OVERHEAD No Scale ...

Page 16: ...Equipped with an Internal Drain Per Figures 1 2 1 Disconnect all electrical power to the heater turn OFF circulating pump 2 At the two 2 connection unions disconnect the plumbing to the heater removal is counter clockwise 3 Remove the front plastic panel by removing the screws shown in Figure 1 4 Locate the drain plug at base of the titanium condenser and remove removal is counter clockwise See Fi...

Page 17: ... the two 2 plumbing connection unions couple each union one or two threads this will permit condensation to drain but will prevent most insects and animals from entering the plumbing circuit 8 Next Season to ready the heat pump for use simply re tighten plumbing connection unions Hand tight is generally sufficient Figure 1 CAUTION Failure to heed the following can result in damage to equipment and...

Page 18: ...al is counter clockwise 5 Permit all of the water to drain out of the condenser and then replace the plug thread the plug in clockwise until just snug then apply an additional 1 8 turn 6 To prevent insects and vermin from entering the plumbing during the winterized period partially reconnect the two 2 plumbing connection unions couple each union one or two threads this will permit condensation to ...

Page 19: ...AquaCal at 800 786 7751 Service may be required HEAT PUMP RUNNING BUT NOT HEATING o Is the air blowing out of the top of the unit noticeably cooler than the surrounding air A 9 F to 12 F difference is typical If not call AquaCal for service at 800 786 7751 o Be sure all air coil surfaces are free from obstructions low roof overhangs landscaping walls fences etc The heat pump needs good airflow to ...

Page 20: ...y harmless condensate NOTE IF YOU ARE USING AN IONIZER OR OZONE GENERATOR TO PRODUCE SANITIZER THIS TEST METHOD WILL NOT BE EFFECTIVE WHAT WE NEED TO KNOW WHEN YOU CALL US o If you should need to call AquaCal for service please have the following information ready when you call Model ________________________________ Serial Number __________________________ Installation Date _______________________...

Page 21: ...21 APPENDIX I AQUACAL S PLANNED MAINTENANCE PROGRAM II CALCULATING INITIAL HEATING TIME III OWNER S INSTRUCTIONS FOR HP7 DIGITAL HEAT PUMP CONTROLLER ...

Page 22: ...n Heat Pump Cabinet Check Fan Blade Clearances Check Flow Pressure Switch Check Electrical Connections Check Proper Voltage To Unit Oil Fan Motor As Applicable Check Fan Motor Amperage Draw Check Pool Spa Water Chemistry Check and Clean Condensate Drains Check Compressor Amperage Draw Check Water Pump Amperage Draw Acid Wash Source Coil As Applicable Check Operating Controls and Temperature Sensor...

Page 23: ... s not You can use the worksheet below to calculate approximately how long it will take your heater to bring your pool up to temperature Keep in mind that the time will vary somewhat due to weather conditions during the period that the heater is in use Surface Area of Pool Length X Width X Average Depth Pool Cubic Feet X Gallons per cubic ft 7 5 Pool Gallonage X Pounds per Gallon 8 3 Pounds of Wat...

Page 24: ...hen there is more heat to transfer So keep this in mind when you are trying to heat your pool NOTE A Call Flex time clock manager can free you from having to change the settings on your time clock as the heat loss increases or decreases Contact your installing dealer for details Pool Spa Blankets A solar blanket will significantly reduce you heating bills You should check with the installing deale...

Page 25: ...2737 24th Street North St Petersburg FL 33713 800 786 7751 www aquacal com AQ Tech 12 16 03 APPENDIX III ...

Page 26: ... Turning The Heat Pump OFF 5 4 Selecting Pool Spa Thermostat Settings 5 5 Changing The Pool Temperature Set Point 6 6 Changing The Spa Temperature Set Point 6 7 Selecting Between F And C 6 8 User Lock Code Option ULC 6 OPERATIONAL DISPLAY CODES 8 FLO 8 OFF 8 CFI 8 ULC 8 ELC 8 CFO 8 Fan 8 LOC 8 OWNER TROUBLESHOOTING 9 OWNER TROUBLESHOOTING PROCEDURE 9 FAULT DISPLAY CODES POSSIBLE OWNER ACTIONS 9 dP...

Page 27: ...in Power Board and Display Board are specially coated for added protection against humidity air pollutants chlorine vapors and vibration The HP7 is an excellent alternative to electromechanical controls HP7 CONTROLLER SPECIFICATIONS Inputs Swimming Pool Water Temperature Sensor Thermistor Refrigerant Defrost Temperature Sensor Thermistor Low Refrigerant Pressure Switch High Refrigerant Pressure Sw...

Page 28: ...4 CONTROL PANEL LAYOUT Appearance will vary between model lines ...

Page 29: ...the pool water circulating pump is operational In the event water is not circulating through the heat pump the control will display the FLO No Water Flow code message C Using the Up arrow key increase the desired temperature until it exceeds the value of the actual temperature displayed Note See 8 below if 000 is displayed upon pressing up or down arrows Once the desired temperature has been enter...

Page 30: ...will display either a 1 or 0 Select 1 for Fahrenheit temperature display or 0 for Celsius temperature display Once the desired temperature display has been selected not depressing any buttons for 15 seconds will allow the control to save the selection and return to the normal operating mode Pressing the Pool Spa key will also save the selection and step to the next menu parameter ULC User Lock Cod...

Page 31: ...ontroller will automatically return to the locked mode Provided the ULC selection is 1 the controller will always fail safe in the locked mode d Without knowledge of the correct lock code number with ULC enabled control adjustments will not be possible Be certain to record your security code in a safe place The lock code number may be changed any number of times by following the instructions detai...

Page 32: ... not receiving correct water flow OFF System is off Displayed Code Message Appears whenever system is off and until temperature set point is raised above 60 F CFI Celsius Fahrenheit Selection Programming Entry Point Allows temperature read out to display either Celsius or Fahrenheit ULC User Lock Code Programming Entry Point When activated steps to the next menu level ELC enter lock code ELC Enter...

Page 33: ...ort PO Water Temperature Sensor Open Contact installing dealer or Aquacal Customer Support dPC Defrost sensor shorted Contact installing dealer or Aquacal Customer Support PC Water temperature sensor shorted Contact installing dealer or Aquacal Customer Support LP Refrigerant system low pressure switch open Contact installing dealer or Aquacal Customer Support HP Refrigerant system high pressure s...

Page 34: ...eached 20 Second HP Delay VERSION 07 UP _____________________ High Pressure Signals will be Ignored for 20 Seconds 5 HPs in 1 Hour VERSION 07 UP _____________________ Controller will Lock Out Heater if more than 5 HP Signals are Received in any 1 Hour period Other Possible Displays OPERATIONAL CODES ______________________ FS Defrost Mode Normal Operation in Colder Weather FAILURE CODES ___________...

Page 35: ...or if you simply desire further information about your heater s operation our Customer Support staff stands ready to assist Please call us toll free at 1 800 786 7751 We Sincerely Appreciate Your Business Thank you for choosing AQUACAL for your swimming pool and spa heating needs ...

Page 36: ...12 2737 24th Street North St Petersburg FL 33713 800 786 7751 www aquacal com ...

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