background image

 

 

 

HC100/N/240717/NW 

 

2.5 Hydraulic connection 

After the mounting of the pump, proceed with the hose connections. 
 

Suction: 

connect the suction tube (PVC soft clear) to the foot filter that is supplied and put it in the hose 

clamp, lock the tube closing the nut. If it utilises a level probe, this one has to be connected to the filter 
through the support that is supplied. Put the foot filter into the liquid suction lift tank. Connect the other 

extremity to the suction of the pump (lower part of the pump head), unscrew the nut from the nipple, take 
off the plastic white disk situated on the tube connection. Pass the tube through the nut and the adaptor 
for the 4x6 tube with a simultaneous action of pressing and rotating, put the tube on the nipple conical 

connection (hose clamp); lock up everything by closing the nuts well. 
 

Delivery: 

connect the pump to the plant always through the injection valve (1/2”Gm) that is supplied with 

the installation Kit. Fit a Gf 1/2” threaded connection on your water supply line at the point where you 
require chemical injection, Use Teflon/PTFE tape on the injection valve and screw into the pipe. Unscrew 
the nut, put the discharge tube (stiff MDPE) on the hose clamp of the nipple’s valve, lock everything by 

closing the nut fully. 
Connect the other end of the tube to the delivery valve of the pump (upper part of the pump head), by 
repeating the instructions above. 

 

Purge: 

connect the other hose (2  mt PVC clear) to  the  hose  nipple situated on  the  pump  head  bottom 

right, while the other end is fitted into your chemical drum/ tank.   

 

INSTRUCTION FOR PRIMING 

To  prime the pump in  case of  high injection point pressure,  turn  the purge knob towards you until the 

pump head is completely full. Screw down again the knob. 
 

ATTENTION!! 

 

If it is necessary to take the pump off the plant, it is important to put the white disk in 
again, so as to avoid any exit of the liquid contained in the pump head from dripping 

out. - During the installation ensure that the discharge tubing is fixed correctly so as to 
avoid any rubbing against hard bodies. Avoid to many bends both on discharge and 
suction tubing. 
- Connect the pump to the plant always through the injection valve (1/2”Gm) supplied 

with the installation kit. 
- Connect the soft PVC tubing only in suction (on the foot filter side), and connect the 
PE tubing in the delivery side by verifying that the cut of the tubing is clean and that 

lateral crushing is not caused; it is advisable to utilise a cutter instead of scissors. 

 

2.6 Operation 

The metering pump is activated by a Teflon diaphragm mounted on a piston enclosed in an electromagnet, 
which  is  fed  by  continuous  current  producing  a  square  wave  moving  the  piston  thus,  a  pressure  is 
produced in the pump head with an expulsion of liquid from the discharge valve. Once the electric impulse 

is off, the return of the piston is spring assisted thus producing the suction action to the initial position, 
with a recall of liquid through the suction valve. The material used for the construction of the pump makes 
it particularly suitable for aggressive liquids. 

We suggest you always check chemical compatibility tables or our technical department, before use. 

 

 

ENGLISH

 

ENGLISH

 

Summary of Contents for HC 100

Page 1: ...1 OPERATING AND MAINTENANCE INSTRUCTIONS HC 100 ...

Page 2: ... General Rules 3 2 2 Standard accessories supplied 3 2 3 Electrical characteristics 3 2 4 Electric connection 3 2 5 Hydraulic Connection 4 2 6 Operation 4 Programming 5 3 0 MAINTENANCE 3 1 General maintenance comments 6 3 2 Periodic maintenance 6 3 4 Replacing worn parts 7 3 5 Commonly reported problems 8 Chemical Compatibility Table 9 WARRANTY CERTIFICATE 10 2 8 Dimensions 7 Connections 13 ...

Page 3: ...ashing water The equipment has to be operated by a skilled person In case of improper functioning of the panel switch off and contact our technical department for any necessary repairs For the correct functioning it is necessary to use original spare parts and original accessories The producer refuses any responsibility in reference to break down due to tampering or the use of none original spare ...

Page 4: ...e Strainer 1 Injection fitting 2 meters opaque PE delivery tubing 2 meters PVC clear suction tubing 2 meters PVC clear priming tubing 2 3 Electrical characteristics Power supply 230 VAC 50 60 HZ Upon request all series 115 Volt AC 50 60 Hz Only for series HC1 24 12 Volt DC 24 Volt AC 2 4 Electric connection CAUTION Verify that the earth system is perfectly functional and complies with the applicab...

Page 5: ...ight while the other end is fitted into your chemical drum tank INSTRUCTION FOR PRIMING To prime the pump in case of high injection point pressure turn the purge knob towards you until the pump head is completely full Screw down again the knob ATTENTION If it is necessary to take the pump off the plant it is important to put the white disk in again so as to avoid any exit of the liquid contained i...

Page 6: ...ttent RED emits every time the pump pulses The HC 100 series allows you to regulate the flow in a more precise way The output volume is controlled by adjusting the number of pulses per minute which is done using the controls on the front panel You can adjust the pump between 0 100 or 0 20 of it s maximum output The operator in this way can choose a much lower number of pulses per minute PROGRAMMIN...

Page 7: ... aggressive chemicals are being dosed Sodium Hypo chlorite is particularly difficult this period may need to be reduced and cleaning be carried out more frequently If pumps are not used for long periods scale sediment and encrustation deposits can build up causing the pump to malfunction We highly recommend careful maintenance of the valves by running them under clean water after long periods of n...

Page 8: ...ntly remove the cartridge 2 If a ball valve cartridge is fitted remove the whole assembly and replace with a new one taking care to ensure that the arrow is pointing in the direction of flow vertically upwards 3 If lip valves are fitted these can be replaced once again ensuring that they are refitted the correct way up with their open end downwards and the lip part in the direction of flow 4 Refit...

Page 9: ... the injection valve is not closed 4 Effectuate a maintenance of the suction and delivery valves Parts showing any chemical attack should be replaced with alternative materials if necessary CHEMICAL LEAKS FROM THE DOSING HEAD Solutions 1 Check that the hose clamps are correctly fitted and tightened Caution do not overtighten these components as they can easily be broken or threads stripped 2 Check...

Page 10: ... 1 Sulphuric acid 98 5 H2SO4 1 1 3 3 1 1 1 3 3 3 Amines R NH2 1 2 1 3 1 1 3 2 3 1 Sodium bisulphite NaHSO3 1 1 1 1 1 1 1 1 1 1 Sodium carbonate Soda Na2CO3 2 1 1 1 1 1 2 1 1 1 Iron chloride FeCl3 1 1 1 1 1 1 1 1 1 1 Calcium hydroxide Ca OH 2 1 1 1 1 1 1 1 1 1 1 Sodium hydroxide Caustic soda NaOH 2 1 1 1 1 1 2 1 2 1 Calcium hypochlorite Ca OH 2 1 1 1 1 1 1 1 1 3 1 Sodium hypochlorite 12 5 NaOCl NaC...

Page 11: ...ion it will repair the parts directly or through authorised workshops It remains anyway excluded from whatever responsibility and obligation for others costs damages and direct or indirect losses that come from the use or the not use availability either total or partial The reparation or the supply in substitution will neither extend nor renew the period of guarantee They remain anyway at charge o...

Page 12: ...11 HC100 N 240717 NW Fig 1 HC 1 WALL MOUNTING Fig 2 HC 1 BASE MOUNTING ...

Page 13: ...12 HC100 N 240717 NW Ball valves Lip valves Fig 3 4 PUMP HEAD TUBING CONNECTIONS Purge Valve Hose clamp ...

Page 14: ...13 HC100 N 240717 NW Fig 5 Pump parts drawing ...

Page 15: ...YELLOW LABEL WITH AQUA LOGO 5 ADSP6000415 PTFE DIAPHRAGM 1L ADSP6000416 PTFE DIAPHRAGM 2 15L 6 ADSP6000421 PISTON FLANGE 2 6L ADSP6000420 PISTON FLANGE 5 15L 7 ADSP6000708 SCREW M 4 X 8 UNI 7688 10 ADSP6000441 TRIMMER KNOB 11 ADSP6020144 TRASPARENT COVER 12 ADSP6000121 CAP FOR LED GUIDE 13 ADSP6000120 LED GUIDE 14 ADSP6000310 HC100 CIRCUIT 230V ADSP6000329 HC100 CIRCUIT LEVEL 230V ADSP6000616 ADSP...

Page 16: ...15 HC100 N 240717 NW ...

Page 17: ...7020 OR 4312 DUTRAL 78 97X3 53 FOR 30 50L PUMP HEAD 29 ADSP6000723 M4 X 35 SCREW A2 TCEI 30 ADSP6000805 D04 X 10 X 1 A2 WASHER 31 ADSP5007011 SPACER D 3 2X6 45X5 5 SANT64A 32 ADSP5007113 ORM VITON D3 00 t2 00 ADSP5007114 ORM DUTRAL D3 00 t2 00 33 ADSP5007050 PYREX BALL D 4 76 3 16 ADSP5007051 PTFE BALL D 4 76 3 16 ADSP5007052 AISI 316 BALL D 4 76 3 16 ADSP5107007 CERAMIC BALL D 4 76 3 16 34 ADSP60...

Page 18: ...5P BALL VALVE 3 8 RING NUT PVDF 48 ADSP5005001E LIP VALVE NIPPLE PP NERO 3 8 4X6 ADSP5005004 LIP VALVE NIPPLE PVDF 3 8 4X6 ADSP5005002 LIP VALVE NIPPLE PP 1 2 10X14 46 ADSP5001001 LIP VALVE VITON STANDARD ADSP5002001 LIP VALVE DUTRAL STANDARD ADSP5008001 LIP VALVE SILICONE STANDARD ADSP5001002 LIP VALVE VITON GP ADSP5002002 LIP VALVE DUTRAL GP ADSP5008002 LIP VALVE SILICONE GP 45 ADSP5007005 LIP V...

Page 19: ...18 HC100 N 240717 NW NOTES ...

Page 20: ...19 HC100 N 240717 NW AQUA WATER SYSTEMS LTD Unit 135 Oak Drive Hartlebury Trading Estate Hartlebury Worcestershire DY10 4JB Tel 44 0 1299 251050 www aquaindustrialgroup co uk e mail sales askaqu co uk ...

Reviews: