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HC100/N/240717/NW 

 

 

1.0 GENERAL COMMENTS 
1.1 Warnings 

The  aim  of  HC100  pump  manual  is  to  provide  you  with  all  the  necessary  information  for  the  correct  
installation and maintenance in order to give you optimum results whilst in operation. 

For this reason it is really important you read giving attention to the instructions given below since they 
furnish all the indications necessary for the correct installation, use and maintenance  
 

 

This manual has to be preserved with care to be consulted in whatever occasion. 

 

At the moment of the receipt you have to check the integrity of the panel and of all its 

components, in case of anomalies consult skilled staff before making interventions. 

 

Before the installation of the pump check that all the data on the pump’s label correspond 

to those of the electrical plant. 

 

Do not operate with bare/naked hands or feet 

 

Do not leave the equipment exposed to the action of the atmospheric agents. 

 

Avoid splashing water 

 

The equipment has to be operated by a skilled person. 

 

In case of improper functioning of the panel switch off and contact our technical 
department for any necessary repairs. 

 

For the correct functioning it is necessary to use original spare parts and original 
accessories. The producer refuses any responsibility in reference to break down due to 

tampering or the use of none original spare parts and accessories. 

 

The electrical plant has to be in conformity with the rules of the country where it is 

operating. 

 

The room temperature of utilisation can not exceed 45° C 

 

1.2 Design standard 

Our pumps are manufactured according to General Standards in force and in compliance with the 

following European Directives: 
 
n° 2014/30/CE “ E.M.C.  

n° 2014/35/CE  “DBT Low Voltage Directive”  
n° 2011/65/UE , 2012/19/UE “direttive RoHs e WEEE” 
 

However, we think that in order to obtain a high trustworthiness and a lasting functioning  pump it is 
necessary to follow our manual particularly in reference to the maintenance! 
 

The Producer declines all responsibility in reference with whatever works carried out on the equipment 
from none skilled personnel! 

ENGLISH

 

Summary of Contents for HC 100

Page 1: ...1 OPERATING AND MAINTENANCE INSTRUCTIONS HC 100 ...

Page 2: ... General Rules 3 2 2 Standard accessories supplied 3 2 3 Electrical characteristics 3 2 4 Electric connection 3 2 5 Hydraulic Connection 4 2 6 Operation 4 Programming 5 3 0 MAINTENANCE 3 1 General maintenance comments 6 3 2 Periodic maintenance 6 3 4 Replacing worn parts 7 3 5 Commonly reported problems 8 Chemical Compatibility Table 9 WARRANTY CERTIFICATE 10 2 8 Dimensions 7 Connections 13 ...

Page 3: ...ashing water The equipment has to be operated by a skilled person In case of improper functioning of the panel switch off and contact our technical department for any necessary repairs For the correct functioning it is necessary to use original spare parts and original accessories The producer refuses any responsibility in reference to break down due to tampering or the use of none original spare ...

Page 4: ...e Strainer 1 Injection fitting 2 meters opaque PE delivery tubing 2 meters PVC clear suction tubing 2 meters PVC clear priming tubing 2 3 Electrical characteristics Power supply 230 VAC 50 60 HZ Upon request all series 115 Volt AC 50 60 Hz Only for series HC1 24 12 Volt DC 24 Volt AC 2 4 Electric connection CAUTION Verify that the earth system is perfectly functional and complies with the applicab...

Page 5: ...ight while the other end is fitted into your chemical drum tank INSTRUCTION FOR PRIMING To prime the pump in case of high injection point pressure turn the purge knob towards you until the pump head is completely full Screw down again the knob ATTENTION If it is necessary to take the pump off the plant it is important to put the white disk in again so as to avoid any exit of the liquid contained i...

Page 6: ...ttent RED emits every time the pump pulses The HC 100 series allows you to regulate the flow in a more precise way The output volume is controlled by adjusting the number of pulses per minute which is done using the controls on the front panel You can adjust the pump between 0 100 or 0 20 of it s maximum output The operator in this way can choose a much lower number of pulses per minute PROGRAMMIN...

Page 7: ... aggressive chemicals are being dosed Sodium Hypo chlorite is particularly difficult this period may need to be reduced and cleaning be carried out more frequently If pumps are not used for long periods scale sediment and encrustation deposits can build up causing the pump to malfunction We highly recommend careful maintenance of the valves by running them under clean water after long periods of n...

Page 8: ...ntly remove the cartridge 2 If a ball valve cartridge is fitted remove the whole assembly and replace with a new one taking care to ensure that the arrow is pointing in the direction of flow vertically upwards 3 If lip valves are fitted these can be replaced once again ensuring that they are refitted the correct way up with their open end downwards and the lip part in the direction of flow 4 Refit...

Page 9: ... the injection valve is not closed 4 Effectuate a maintenance of the suction and delivery valves Parts showing any chemical attack should be replaced with alternative materials if necessary CHEMICAL LEAKS FROM THE DOSING HEAD Solutions 1 Check that the hose clamps are correctly fitted and tightened Caution do not overtighten these components as they can easily be broken or threads stripped 2 Check...

Page 10: ... 1 Sulphuric acid 98 5 H2SO4 1 1 3 3 1 1 1 3 3 3 Amines R NH2 1 2 1 3 1 1 3 2 3 1 Sodium bisulphite NaHSO3 1 1 1 1 1 1 1 1 1 1 Sodium carbonate Soda Na2CO3 2 1 1 1 1 1 2 1 1 1 Iron chloride FeCl3 1 1 1 1 1 1 1 1 1 1 Calcium hydroxide Ca OH 2 1 1 1 1 1 1 1 1 1 1 Sodium hydroxide Caustic soda NaOH 2 1 1 1 1 1 2 1 2 1 Calcium hypochlorite Ca OH 2 1 1 1 1 1 1 1 1 3 1 Sodium hypochlorite 12 5 NaOCl NaC...

Page 11: ...ion it will repair the parts directly or through authorised workshops It remains anyway excluded from whatever responsibility and obligation for others costs damages and direct or indirect losses that come from the use or the not use availability either total or partial The reparation or the supply in substitution will neither extend nor renew the period of guarantee They remain anyway at charge o...

Page 12: ...11 HC100 N 240717 NW Fig 1 HC 1 WALL MOUNTING Fig 2 HC 1 BASE MOUNTING ...

Page 13: ...12 HC100 N 240717 NW Ball valves Lip valves Fig 3 4 PUMP HEAD TUBING CONNECTIONS Purge Valve Hose clamp ...

Page 14: ...13 HC100 N 240717 NW Fig 5 Pump parts drawing ...

Page 15: ...YELLOW LABEL WITH AQUA LOGO 5 ADSP6000415 PTFE DIAPHRAGM 1L ADSP6000416 PTFE DIAPHRAGM 2 15L 6 ADSP6000421 PISTON FLANGE 2 6L ADSP6000420 PISTON FLANGE 5 15L 7 ADSP6000708 SCREW M 4 X 8 UNI 7688 10 ADSP6000441 TRIMMER KNOB 11 ADSP6020144 TRASPARENT COVER 12 ADSP6000121 CAP FOR LED GUIDE 13 ADSP6000120 LED GUIDE 14 ADSP6000310 HC100 CIRCUIT 230V ADSP6000329 HC100 CIRCUIT LEVEL 230V ADSP6000616 ADSP...

Page 16: ...15 HC100 N 240717 NW ...

Page 17: ...7020 OR 4312 DUTRAL 78 97X3 53 FOR 30 50L PUMP HEAD 29 ADSP6000723 M4 X 35 SCREW A2 TCEI 30 ADSP6000805 D04 X 10 X 1 A2 WASHER 31 ADSP5007011 SPACER D 3 2X6 45X5 5 SANT64A 32 ADSP5007113 ORM VITON D3 00 t2 00 ADSP5007114 ORM DUTRAL D3 00 t2 00 33 ADSP5007050 PYREX BALL D 4 76 3 16 ADSP5007051 PTFE BALL D 4 76 3 16 ADSP5007052 AISI 316 BALL D 4 76 3 16 ADSP5107007 CERAMIC BALL D 4 76 3 16 34 ADSP60...

Page 18: ...5P BALL VALVE 3 8 RING NUT PVDF 48 ADSP5005001E LIP VALVE NIPPLE PP NERO 3 8 4X6 ADSP5005004 LIP VALVE NIPPLE PVDF 3 8 4X6 ADSP5005002 LIP VALVE NIPPLE PP 1 2 10X14 46 ADSP5001001 LIP VALVE VITON STANDARD ADSP5002001 LIP VALVE DUTRAL STANDARD ADSP5008001 LIP VALVE SILICONE STANDARD ADSP5001002 LIP VALVE VITON GP ADSP5002002 LIP VALVE DUTRAL GP ADSP5008002 LIP VALVE SILICONE GP 45 ADSP5007005 LIP V...

Page 19: ...18 HC100 N 240717 NW NOTES ...

Page 20: ...19 HC100 N 240717 NW AQUA WATER SYSTEMS LTD Unit 135 Oak Drive Hartlebury Trading Estate Hartlebury Worcestershire DY10 4JB Tel 44 0 1299 251050 www aquaindustrialgroup co uk e mail sales askaqu co uk ...

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