Aqua Systems SmartChoice Installation, Operation And Maintenance Manual Download Page 9

© 2002  New Aqua LLC dba Aqua Systems  •  7785 East US Hwy 36 • Avon, IN 46123

9

Series SC

Installation, Operation,and

Maintenance Manual

Installation

1. Find a location with accesibility to:

A. The main inlet water supply or pre-plumbed con-
     nection point
B. Adequate drain fixture, capable of 5 gallons per
    minute flow
C. Electrical Outlet

2. Place unit in the desired location. If the floor is not level the
    unit may be leveled with the built in adjustable base by
    lightly tapping the unit on the floor.

3. There should be a minimum of 12’ of 

Water Line 

between

     the softener and the water heater.

4. Before connecting the lines:

a. Turn off electric or gas to water heater.
b. Turn off main water supply to building and drain off
    pressure to all cold water outlets.
c. Determine which outlets are to be bypassed and
    make provisions to connect them before the soft-
    ener.
d. It is highly recommended to provide an inlet shut
    off valve near the unit.
e. The inlet water line should be a minimum of 3/4” in
     size. If yours is smaller, consult your dealer for
     required adjustments.

5. With the above considerations, connect the water line to
    the inlet of the unit which is designated by a gray arrow
    on the bypass pointing toward the control valve.

6. Connect the outlet which is designated by a gray arrow
    pointing away from the control valve to the water line that
    feeds the rest of the building.

7. If the plumbing system is metal pipe (ex. - copper), install a
    jumper ground wire and grounding clamps between the
    inlet and outlet pipes to retain continuity of the plumbing.

Softener Placement

All plumbing must be done in
accordance with local
plumbing codes.

The control valve, fittings and/or bypass are de-
signed to accommodate minor plumbing
misalignments but are not designed to support the
weight of a system or the plumbing.

Do not use Vaseline, oils, other hydrocarbon
lubricants or spray silicone anywhere.

   A  sili-

con lubricant may be used on black o-rings but is
not necessary. 

Avoid any type of lubricants, in-

cluding silicone, on red or clear lip seals.

The nuts and caps are designed to be unscrewed
or tightened by hand or with the special plastic
wrench.  If necessary, pliers can be used to un-
screw the nut or cap.  Do not use a pipe wrench to
tighten or loosen nuts or caps.  Do not place screw-
driver in slots on caps and/or tap with a hammer.

Do not use pipe dope or other sealants on
threads.

  Teflon tape must be used on the threads

of the 1” NPT elbow or the 1/4” NPT connection
and on the threads for the drain line connection.
Teflon tape is not necessary on the nut connection
or caps because of o-ring seals.

When assembling the installation fitting package
(inlet and outlet), connect the fitting to the plumb-
ing system first and then attach the nut, split ring
and o-ring. Heat from soldering or solvent cements
may damage the nut, split ring or o-ring. Solder
joints should be cool and solvent cements should
be set before installing the nut, split ring and o-
ring. Avoid getting primer and solvent cement on
any part of the o-rings, split rings, bypass valve or
control valve.

Caution:

Tip: If there is a three way bypass in the existing plumbing, inspect it
       to make sure the bypass valve shuts off 100% when closed.

Summary of Contents for SmartChoice

Page 1: ...nance Manual SmartChoice Water Conditioning System Installation Operation and Maintenance Manual SET CLOCK SOFTENING 650 GAL CAPACITY REMAINING NEXT REGEN 7785 East US Hwy 36 Avon IN 46123 317 272 300...

Page 2: ...ed Although it may be years before the first service is required this system offers you the ultimate in long term care All components of the SmartChoice are exchangeable with the factory You have the...

Page 3: ...peration 8 Installation 9 Softener Placement 9 Brine System Placement 10 Start Up 12 Disinfection 12 Programming 12 Installer Displays Settings 14 User Displays Settings 15 Service 16 Parts Diagrams 1...

Page 4: ...e salt dry The Brine System stores salt and water to make brine which is used for regenerating the resin Resin can be regenerated with sodium from sodium chloride softener salt or potassium from potas...

Page 5: ...mits use of almost any type of salt and eliminates bridging and mush by keeping the salt dry The Brine System stores salt and water to make brine which is used for regenerating the resin Resin can be...

Page 6: ...ing Maximum overhead height is 8 Consult your dealer for any drain over 30 Electricity An uninterrupted 110 voltA C source is required to operate this system Note Make sure electrical source is not on...

Page 7: ...stem The bypass is designed to accommodate minor plumbing misalignments but is not designed to support the weight of a system or the plumbing figure 1 Connection ports on back of control valve Do not...

Page 8: ...owing water to exit from the control valve to the plumbing see figure 3 4 Shut Off Position The inlet handle points to the center of the bypass valve and the outlet handle points in the direction of f...

Page 9: ...et pipes to retain continuity of theplumbing Softener Placement All plumbing must be done in accordance with local plumbing codes The control valve fittings and or bypass are de signed to accommodate...

Page 10: ...w fitting with 5 8 poly tubing and run to a floor drain or through the floor to the crawl space Note This is a gravity drain and must run at a downward slope from the fitting It would only be used in...

Page 11: ...Treated Water Water Softener Pressure Tank Pump Line Water Meter Air Gap Hard Water Bypass Brine System Water Heater Treated Water Water Softener Air Gap Hard Water Bypass Brine System Connect Drain...

Page 12: ...nk with salt Open the outlet handle on bypass see page 8 figure 1 10 Proceed to the Programming instructions After program ming the system should be disinfected To Disinfect the System 1 Add 1 2 fluid...

Page 13: ...of the day using Up or Down buttons AM PM toggles after 12 Press NEXT to go to step 3 3 Current Time minutes Set the minutes of the day using Up or Down buttons Press NEXT to exit Set Clock Press REGE...

Page 14: ...s used If a number is set 1 28 regeneration is based on gallons unless the specified number of days is reached The systems then regenerates at the programmed time and the gallon capacity is reset Pres...

Page 15: ...If there is a demand for water when the system is regenerating un treated water will be used 2 When the system begins to regenerate the display will change to include information about the step of the...

Page 16: ...re loose you may pull the system away from the plumbing see note at right 8 With the system off of the plumbing you can loosen the base nut to remove the valve from the media tank see figure 2 Service...

Page 17: ...e 16 figure 1 8 Insert the Drain line into it s position and install the lock clip see page 16 figure 1 9 Plug unit into the electrical outlet 10 Press Next and Regen buttons to reset control 11 Set c...

Page 18: ...ing clean water and a brush or rag wipe and rinse inside of brine tank Also wipe and rinse the grid plate and brine well 9 Reassemble brine tank reversing steps 3 6 see note at right 10 Put brine tank...

Page 19: ...o Order No Description Quantity 1 Threaded Adapter 1 2 Tank Nut 1 3 Split Ring 1 4 O Ring 215 2 5 O Ring 231 1 6 O Ring 337 1 Parts Diagrams Quick Connect Assembly No Part No Description Qty 1 0291018...

Page 20: ...agrams 1 4 3 2 6 5 Quick Connect Assembly No Part No Description Qty 1 02910186 SC Front Cover Assy 1 2 02910128 Motor 1 3 02910127 Drive Bracket and Spring Clip 1 4 02910185 SC PC Board 1 5 02910132...

Page 21: ...ation and Maintenance Manual Parts Diagrams Quick Connect Assembly No Part No Description Qty 1 02910111 Spacer Stack Assy 1 2 02910110 Drive Cap Assy 1 3 02910141 O Ring 228 1 4a 02910124 Piston Down...

Page 22: ...2910123 Injector Assy Z Plug 1 02910112 Injector Assy A Black 02910113 Injector Assy B Brown 02910114 Injector Assy C Violet 02910115 Injector Assy D Red 02910116 Injector Assy E White 5 02910117 Inje...

Page 23: ...quired for Backwash Only Systems 2 03310730 Elbow Locking Clip 1 3 03310738 Polytube Insert 3 8 1 4 03310732 Nut 3 8 1 5 03310740 Elbow Cap 1 6 02910154 O Ring 019 1 7 02910155 Refill Flow Control Ret...

Page 24: ...Assy 1 02950124 DLFC 0 7 gpm for 3 4 02950125 DLFC 1 0 gpm for 3 4 02950126 DLFC 1 3 gpm for 3 4 02950127 DLFC 1 7 gpm for 3 4 One 02950128 DLFC 2 2 gpm for 3 4 DLFC 02950129 DLFC 2 7 gpm for 3 4 mus...

Page 25: ...tting 1 Adapter 1 5 02910154 O Ring 019 1 6 02910153 Split Ring 1 7 02950124 Nut 1 QC 8 02950125 O Ring 215 02950126 DLFC 9 0 gpm for 1 One 02950127 DLFC 10 0 gpm for 1 DLFC 02950128 DLFC 11 0 gpm for...

Page 26: ...36 Avon IN 46123 26 Series SC Installation Operation and Maintenance Manual Parts Diagrams Meter Assy No Part No Description Qty 1 02910148 Nut 1 QC 1 2 02910108 Meter Assy 1 3 02910140 Turbine Assy 1...

Page 27: ...it Ring 2 3 02910126 O Ring 215 2 4 02910146 Fitting 1 PVC Male NPT Elbow 2 No Part No Description Qty 1 02910148 Nut 1 Quick Connect 2 2 02910147 Split Ring 2 3 02910126 O Ring 215 2 4 02910172 Fitti...

Page 28: ...10148 Nut 1 Quick Connect 2 02910147 Split Ring 2 02910126 O Ring 215 2 02950120 Bypass Vertical Adapter Assy 2 No Part No Description Qty 1 02910148 Nut 1 Quick Connect 2 2 02910147 Split Ring 2 3 02...

Page 29: ...IN 46123 29 Series SC Installation Operation and Maintenance Manual RRVHQV UDLQ 1XW Q 3RO WXEH SSOLFDWLRQV RRVHQV QMHFWRU QG SDVV DSV RRVHQV 4XLFN RQQHFW 1XWV RRVHQV ULYH DS Parts Diagrams Valve Wren...

Page 30: ...47 Tank 1 1c 04210892 Tank Shroud for 54 Tank 1 2 see data sheet Resin Tank 1 3a 03510871 Turbulator Distributor spec size 1 3b 03510877 Standard Distributor spec size 1 4 03810800 High Capacity Resi...

Page 31: ...e bracket start by removing the plugs for the power source and the water meter Unweave the wires from the side holders Two tabs on the top of the drive back plate hold the drive bracket in place Simul...

Page 32: ...nd REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then...

Page 33: ...ng on the spacer stack assembly is no longer visible through the drain port Spacer Stack Assembly To access the spacer stack assembly remove the drive assembly drive cap assembly and piston The spacer...

Page 34: ...tion of the up flow main piston and the regenerant piston or c for backwash only systems a plug is in the DN hole and in the UP hole and that the piston only has a down flow main piston the regenerant...

Page 35: ...on the turbine to remove it from the shaft Do not use a wire brush to clean Wipe with a clean cloth or chemically clean in dilute sodium bisulfite or vinegar The turbine can be immersed in the chemica...

Page 36: ...rect orientation To install the gray arrow handles correctly keep the handles pointed in the same direction as the arrows engraved on the control valve body while tightening the bypass valve caps Afte...

Page 37: ...valve regenerates at wrong time of day e Control valve set at NORMAL on 0 e Check control valve set up procedure regeneration time option a Control valve has just been serviced a Press NEXT and REGEN...

Page 38: ...or drive cap assembly c Replace drive gear or drive cap assembly 7 Control valve does not regenerate automatically when REGEN button is depressed and held d Defective PC board d Replace PC board a By...

Page 39: ...2002 New Aqua LLC dba Aqua Systems 7785 East US Hwy 36 Avon IN 46123 39 Series SC Installation Operation and Maintenance Manual Installation Operation and Maintenance Manual Notes...

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