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ABOUT YOUR SOLAR WATER HEATER 

 

Product Application

 

 

This  solar  water  heater  is  designed  for  use  in  a  single  family  domestic  dwelling  for  the  purpose  of  heating 
potable water. Its use in an application other than this may shorten its life. 

 

 

Warning: 

This solar water heater is only intended to be operated by persons who have the experience 

or  the  knowledge  and  the  capabilities  to  do  so.  This  solar  water  heater  is  not  intended  to  be  operated  by 
persons with reduced physical, sensory or mental capabilities i.e. the infirm, or by children. Children should 
be supervised to ensure they do not interfere with the solar water heater. 

 

Model Type 

 

Your Aquamax

®

 solar water heater is designed for the solar  collectors to be roof mounted and the  vitreous 

enamel lined solar storage cylinder installed at ground or floor level, remotely from the solar collectors. The 
system  has  1,  2  or  3  Aquamax  S  solar  collectors.  The  number  of  collectors  required  will  depend  upon  the 
installations  region  and  collector  location.  For  most  installations,  the  number  of  solar  collectors 
recommended in the Aquamax literature has been proven to provide the required solar  energy to meet the 
average family needs. The solar storage cylinder is suitable for outdoor or indoor installation, however if the 
gas booster is mounted on the solar storage cylinder, then the solar storage cylinder is suitable for outdoor 
installation only. This solar water heater is not to be used as a pool heater. 

 

The solar water heater has a level of freeze protection designed to guard the system against damage from 
freeze conditions. Freeze conditions occur below 6°C. The system must be installed with the full length of the 
solar  hot  and  solar  cold  pipes  insulated  to  offer  protection  against  freeze  damage  (refer  to 

“Pipe  Work, 

Insulation & Freeze Protection

” on page 4). The solar water heater has NO WARRANTY for freeze damage if 

the  solar  hot  and  solar  cold  pipes  are  not  insulated  in  accordance  with the  installation  instructions  (refer  to

 

“Terms of the Aquamax Warranty” on page 37). The solar water heater is not suitable for installation above 
400 metres altitude and has NO WARRANTY for freeze damage if installed above 400 metres altitude. 

 

This solar water heater is designed to be installed with an Aquamax CF20-60 or CF26-60 model continuous 
flow in-series gas booster  (mounted on the solar storage cylinder or installed remotely) and solar controller 
kit AQ7014151. 

Note:

 CF20-60 and CF26-60 model gas boosters are gas type specific and are available in 

Natural Gas (model number suffix NG i.e. CF20-60-NG) or Propane Gas (model number suffix LP i.e. CF20-
60-LP). For information relating to the function and operation of the  gas booster, refer to the Owner

‟s Guide 

and Installation Instructions supplied with the gas booster.  

 

Aquamax solar  collectors  have  passed  the  AS/NZS 2712  requirements  for  resistance  to hailstone  damage, 
so it is not normally necessary to fit a guard to a collector. Stone Guards are available  which provide a level 
of protection to the collectors against vandalism or accidental damage. 

 

Model Selection Chart

 

 

The model numbers shown below apply only to the solar storage cylinder. 

 

 

415 Litre 

325 Litre 

260 Litre 

165 Litre 

SG415 

SG325 

SG260 

SG165 

 

Note: 

All models can be supplied with a „Hard Water Anode‟. These models  have the suffix „HWA‟ at the end of 

the model number. 

 

Legend 

 

SG 

Solar Gas (storage cylinder) 

415, 325, 260, 165 

Storage cylinder capacity in litres 

 

Solar Operation

 

 

The Aquamax open circuit solar system has a vitreous enamel lined steel storage cylinder installed at ground 
or floor level, remotely located from the solar collectors. 

 

The sun

‟s energy heats the water in the solar collectors which increases in temperature. When the water in 

the  solar  collectors  is  hotter  than  the  water  in  the  solar  storage  cylinder,  the  circulator  is  activated.  The 
circulator  moves  the  water  from  the  solar  collectors,  through  an  insulated  copper  pipe  to  the  solar  storage 
cylinder,  whilst  cooler  water  from  the  solar  storage  cylinder  is  circulated  back  to  the  solar  collectors  to  be 
heated by the suns energy.

 

 

This  process  continues  while  solar  energy  is  available  and  until  the  water  in  the  solar  storage  cylinder 
reaches a temperature of 70 ~ 80°C. 

 

Automatic safety controls are fitted to the solar water heater to provide safe and efficient operation. 

Summary of Contents for SG165 Series

Page 1: ...165 to SG415 Series Warning Use copper pipe ONLY Plastic pipe MUST NOT be used It is a requirement of a solar water heater installation that all pipe work be in copper and not plastic due to the effec...

Page 2: ...r water heater is turned on Patents This solar water heater may be protected by one or more patents or registered designs in the name of Aquamax Australia Pty Ltd or Rheem Australia Pty Ltd Trade Mark...

Page 3: ...6 Gas Booster Installation 17 Solar Controller Kit Installation 18 Solar Collector Kit Installation 18 INSTALLATION PLUMBING PLUMBING CONNECTIONS 20 Solar Storage Cylinder Plumbing Plumbing Connection...

Page 4: ...not suitable for installation above 400 metres altitude and has NO WARRANTY for freeze damage if installed above 400 metres altitude This solar water heater is designed to be installed with an Aquamax...

Page 5: ...f persons living in the house require additional safety protection from potential scalding This will keep the hot water supply temperature to the bathroom s and ensuite s below 50 C which will reduce...

Page 6: ...r outlet to the solar control unit Note The Aquamax warranty does not cover damage caused by freeze conditions when the electrical circuit or electrical supply to the solar control unit is turned off...

Page 7: ...lar collectors to the solar storage cylinder can become very hot Warning If the power supply cord or plug to the solar control unit or gas booster is damaged it must be replaced by a qualified person...

Page 8: ...heat the water by solar gain The time to reheat the water in the solar storage cylinder will depend upon time of year time of day and prevailing weather conditions however the gas booster will provide...

Page 9: ...5 years of installation Cleaning the Solar Collector Glass Ensure the solar collector glass is free of dust salt spray or any other matter which may reduce the effectiveness of the solar collectors If...

Page 10: ...r can have a detrimental effect on the operation and or life expectation of the solar storage cylinder and pressure temperature relief valve Where there is a changeover from one water supply to anothe...

Page 11: ...de and replacement if necessary refer to Periodic Maintenance on page 6 and Anode on page 8 Water Chemistry Levels Affecting Warranty The Aquamax warranty of this solar water heater will not cover res...

Page 12: ...LED is flashing switch off the electrical supply at the power outlet to the solar control unit for five 5 seconds and then switch back on again If the green LED remains off or the red LED recommences...

Page 13: ...ll occur when the solar heated water temperature is lower than the preset outlet temperature setting of the gas booster This may be experienced during periods of low solar energy gain or if there has...

Page 14: ...mode power on for less than 48 hours Green rapid pulse Circulating water through collectors 3 x green Circulating water through collectors system power on for less than 48 hours no green remains off P...

Page 15: ...d to Installers must be competently trained in Height Hazard Assessment Working at Height Procedures Assessment Use Wearing of correct height safety equipment harnesses etc All other relevant safety f...

Page 16: ...pplied with solar water heater Tank Water Supply If the solar water heater is supplied with water from a tank supply and a pressure pump system is not installed then the bottom of the supply tank must...

Page 17: ...ot necessary to allow for free air circulation under the base of the solar storage cylinder For outdoor installation the solar storage cylinder shall be installed freestanding on a level and stable co...

Page 18: ...de The dimensions shown in the table below are the minimum clearance distances from the flue terminal These clearances must be observed at all times Below eaves balconies and other projections 300 Fro...

Page 19: ...d Purging the Solar Collectors on page 9 The solar control unit is mounted on the side of the solar storage cylinder and controls system operation The solar control unit has a power cord which connect...

Page 20: ...frame as defined in the Building Code of Australia Australian New Zealand Standard AS NZS 1170 2 2002 and the Australian Standard AS 4055 2006 and provides an acceptable method of installation where i...

Page 21: ...ive compression fittings must use brass or copper olives Use thread sealing tape or approved thread sealant on all other fittings never use hemp A disconnection union must always be provided at the co...

Page 22: ...the solar water heater is operated Before fitting the PTR valve make sure the valve probe has not been bent Seal the valve thread with thread sealing tape never use hemp and ensure the tape does protr...

Page 23: ...ongly recommended the pipe work downstream of the relief valve be capable of carrying water exceeding 99 C Failure to observe this precaution may result in damage to pipe work and property Note A drai...

Page 24: ...nstructions supplied with the solar controller kit for details on the installation and plumbing of the solar controller kit Refer to Solar Controller Kit Installation on page 18 for an overview of the...

Page 25: ...ipe length solar cold solar hot and number of 90 bends Pipe Size 1 or 2 Collectors 3 Collectors Pipe Length 90 Bends Pipe Length 90 Bends DN15 40 metres 20 30 metres 20 DN20 NR NR 40 metres 20 For eac...

Page 26: ...copper pipe avoiding accidental contact with the solar pipe work which can become very hot as high temperature water can flow from the solar collectors to the solar storage cylinder reducing pipe heat...

Page 27: ...must always be installed after the non return valve and be the last valve prior to the solar storage cylinder Warning A non return valve MUST BE installed on the cold water line to the solar storage c...

Page 28: ...perature Zone Plumbing Diagrams Two Temperature Zone Plumbing Diagram Gas Boosted Solar System with Integrated Gas Booster Two Temperature Zone Plumbing Diagram Gas Boosted Solar System with Remote Ga...

Page 29: ...installed as part of a circulated hot water flow and return system in a building provided the following requirements are met The gas boosters preset outlet temperature setting is set to a minimum of...

Page 30: ...29 Circulated Flow Return Plumbing Diagram Gas Boosted Solar System with Remote Gas Booster...

Page 31: ...lector circuit with water under mains pressure and checking the pipe work for leaks during the commissioning procedure can be substituted for the pressure testing of the collector circuit If pressure...

Page 32: ...ing should be noted It is necessary to check the gas supply pressure at the inlet to the gas booster and also the minimum gas test point pressure and the maximum gas test point pressure of the gas boo...

Page 33: ...close the bleed valve To refill the solar collectors after draining and reinstate the solar water heater 1 Open all hot water taps in premises including shower s 2 Fully open cold water isolation val...

Page 34: ...torage cylinder and tighten 2 Open all hot water taps in premises including shower s 3 Fully open cold water isolation valve on cold water line to solar storage cylinder This will purge air from hot w...

Page 35: ...60 165 Weight kg Empty 100 90 75 60 Full 515 415 335 225 Dimensions A mm 1525 1535 1215 1410 B mm 230 215 215 190 C mm 565 590 530 530 D mm 685 620 620 487 H mm 1760 1755 1435 1605 Max Supply Pressure...

Page 36: ...5 Dimensions A mm 1525 1535 1215 1410 B mm 230 215 215 190 C mm 565 590 530 530 D mm 685 620 620 487 E mm 20L Booster N A 1170 850 1020 26L Booster 1135 1130 810 980 H mm 1760 1755 1435 1605 Max Suppl...

Page 37: ...36 This page is intentionally blank...

Page 38: ...en the nearest branch office or Aquamax Accredited Service Agent s office and the installed site shall be the owner s responsibility 2 5 Where the water heater is installed in a position that does not...

Page 39: ...r heater the duration of the protection afforded by this warranty may be greater than what is set out above Please call 1800 676 000 for details 4 Entitlement To Make A Claim Under This Warranty 4 1 T...

Page 40: ...tomer in the event that a claim is made under the Aquamax warranty Plumber Name Company Plumber s licence number Compliance Certificate if applicable in your state Installation date Model serial numbe...

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