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PHODS Technical Manual
18
TABLE 3: TORQUE SPECIFICATIONS
PART #
DESCRIPTION / KEY ITEM #
TORQUE
102954
First Stage Body (8)
25 ft lb / 33.9 Nm
102952
QD Connector (9)
60 in lb / 6.8 Nm, lever up
054211
Safety Plug (10)
90 in lb / 10.2 Nm
108318
Bonnet (18)
90 in lb / 10.2 Nm
102908
Fill Port (29)
120 in lb / 13.5 Nm
102955
Dial Indicator (30)
90 in lb / 10.2 Nm
102928
OPC Inlet Fitting (36)
17 in lb / 1.9 Nm
103044
OPC 6 mm Outlet Connector (39)
17 in lb / 1.9 Nm
TABLE 4: TEST BENCH SPECIFICATIONS
TEST
CONDITION
SPECIFICATION
Leak Test
Inlet 2100 psi / 145 BAR
No leaks allowed
MP
Inlet 2100 psi / 145 BAR
15 - 35 psi / 1 - 2.4 BAR
Opening Effort
Inlet 2100 psi / 145 BAR
0.5 inches H20 16.93 mbar
TABLE 5: RECOMMENDED CLEANERS AND LUBRICANTS
LUBRICANT/CLEANER
APPLICATION
SOURCE
Christo-Lube
®
MCG-111
All o-rings
Aqua Lung, PN 820466, or
Lubrication Technologies
310 Morton Street
Jackson, OH 45640
(800) 477-8704
Oakite #31
Acid bath for reusable stainless steel and
brass parts.
Oakite Products, Inc.
50 Valley Road
Berkeley Heights, NJ 07922
White distilled vinegar
Acid bath for reusable stainless steel
and brass parts.
“Household” grade
Oxygen compatible solution
O2 Cleaning
As per training
Non-ionic Liquid dishwashing detergent
(diluted with warm water)
Degreaser for brass and stainless steel
parts; general cleaning solution for plastic
and rubber.
“Household” grade
CAUTION:
Do not use muriatic acid for the cleaning of any parts. Even if strongly
diluted, muriatic acid can harm chrome plating and may leave a residue that is
harmful to o-ring seals and other parts.
CAUTION:
Silicone rubber requires no lubrication or preservative treatment. DO
NOT apply grease or spray to silicone rubber parts. Doing so may cause a chemical
breakdown and premature deterioration of the material.