Aqua Lung Micra ADJ Service & Repair Manual Download Page 16

16

Micra ADJ Second Stage Service & Repair Manual

© 1997 U.S. Divers Co., Inc.

5.

Turn the second stage adjustment knob completely out
counter-clockwise, and set the vane adjustment switch to the
"MIN" position (see Fig. 25).

6.

Connect the first stage to a filtered air source of 3,000 psi.

NOTE:  The preferred air source for final tuning and testing is
a flow bench with accurately calibrated gauges.  If a flow
bench is not available, a scuba cylinder may be used, follow-
ing the subjective breathing test provided on page 16.

7.

Slowly open the valve of the air supply to fully pressurize the
regulator.  Press the knob of the inline adjustment tool inward,
and gently turn the knob until it can be felt that the adjustment
stem has mated into the slotted head of the crown.  Continue
to hold the knob inward, in order to prevent it from being
pressed outward by the internal air pressure.

a. If airflow cannot be heard, slowly turn the crown out

counter-clockwise only until a very slight leak is present.

b. If strong airflow beyond a slight leak is present, slowly turn

the crown clockwise in very small increments of adjust-
ment while simultaneously depressing the purge of the
second stage, and pause to listen after each adjustment until
only a slight leak remains.  It is important to adjust the
crown in this manner only until the airflow has stopped,
without over-adjusting.  When only a slight amount of
airflow is present, release the knob of the adjustment tool to
ensure that it no longer makes contact with the crown.

8.

When a slight leak has been established, turn the second stage

adjustment knob between 

2-w

 turn clockwise.  Purge the

second stage, and then listen closely to determine whether any
airflow can still be heard.
a. If airflow can still be heard, re-engage the inline adjustment

tool with the crown as described in step 7, and turn the
crown slightly in clockwise only until the airflow has
stopped.  Release the knob of the adjustment tool to ensure
that it no longer makes contact with the crown.

CAUTION:  Over-adjustment of the crown will cause exces-
sive spring load in the second stage valve, and will severely
degrade the performance of the regulator.

9.

To test the setting of the crown, turn the second stage adjust-
ment knob completely out counter-clockwise to initiate a
slight flow of air, and then slowly turn it back in clockwise to
verify that the airflow has stopped completely before it has
been turned 

2

 turn.  If more than 

2

 turn is required to shut

off the airflow, it will be necessary to readjust the crown as
described in step 8a.

10. After turning the adjustment knob 

2

 turn clockwise to stop

the airflow, purge the second-stage regulator several times and
listen for any leaks.  Perform any follow-up adjustments as
needed at the source to eliminate the leakage.

Fig. 25 - V.A.S. & Adjustment Knob Settings

Summary of Contents for Micra ADJ

Page 1: ...Micra ADJ Second Stage Regulator Copyright 1999 Aqua Lung America Inc Doc No 1008 89 Authorized Dealer SERVICE REPAIR MANUAL...

Page 2: ...rocedures 10 Final Adjustment Testing Procedures 15 Second Stage Air Flow Test 17 Second Stage Opening Effort Test 17 Second Stage Purge Flow Test 17 External Leak Test 18 Subjective Breathing Test 18...

Page 3: ...GENERAL GUIDELINES 1 In order to correctly perform the procedures outlined in this manual it is important to follow each step exactly in the order given Read over the entire manual to become familiar...

Page 4: ...st stage with a stable intermediate pressure of 140 psi 5 with no open ports or hoses 2 Connect the first stage to a cylinder that is filled with 3 000 psi and open the cylinder valve to pressurize th...

Page 5: ...the mouthpiece 17 from the box bottom Inspect the mouth piece to ensure it is free of any tears or cuts that may cause leakage of water into the second stage or other discomfort Discard the mouthpiec...

Page 6: ...REVISION A A10 Pull the cap nut off the stem of the adjustment screw and examine closely to ensure that no signs of cracking or other damage are present If damage is found discard the cap nut and rep...

Page 7: ...ce is felt B13 To remove the lever insert the slotted end of the Lever Removal Installation Tool P N 1008 84 into the adjust ment end of the valve body and rotate the tool slightly until the keyed slo...

Page 8: ...pt to reuse 22 Using a plastic or brass O ring tool lightly stick the center of the LP seat 23 inside the head of the poppet and lift the seat out being very careful to avoid damaging the poppet Dis c...

Page 9: ...6 and set it aside 28 Pull the vane adjustment switch out of the box bottom Re move and discard the O ring 15 and set the switch aside 29 Place a medium blade screwdriver approximately 2 inch inside...

Page 10: ...being positioned inside the box bottom 4 While holding the vane switch in place set the box bottom on a flat surface with the open side facing down and the switch at 12 o clock Guide the tool holding...

Page 11: ...g down inside Gently place the spring 25 down over the metal shaft of the poppet so that it rests flush over the ribbed head inside the valve body 12 Place the washer 26 down inside the valve body so...

Page 12: ...he box bottom secure apply a torque wrench with w crow foot to tighten the hex nut snug to a torque measurement of 45 55 inch lb s 18 Before proceeding it is important to become completely familiar wi...

Page 13: ...stment end of the valve body facing straight up position the retaining sleeve above the opening to align the railed channel of the sleeve with the grooved feature of the lever arm When these two parts...

Page 14: ...er 34 and the box bottom to identify the locking tabs and grooves of each respective part Press one corner of the exhaust cover onto the box bottom until the mating tab snaps audibly into place Press...

Page 15: ...the following section titled Final Adjustment Testing Final Adjustment Testing Procedures NOTE Before performing the following procedure refer to Table 5 titled Test Bench Specifications Micra ADJ CA...

Page 16: ...ntil the airflow has stopped without over adjusting When only a slight amount of airflow is present release the knob of the adjustment tool to ensure that it no longer makes contact with the crown 8 W...

Page 17: ...imum of 15 SCFM 425 liters per minute The reading on the Magnahelic gauge inhalation exhalation effort gauge should indicate no more than 6 O H2O If the reading exceeds 6 0 H2O refer to refer to Table...

Page 18: ...assembling to correct any leaks rinse the entire regulator thoroughly with fresh water and blow out all residual mois ture with filtered low pressure 50 psi air Disassemble and remedy the problem refe...

Page 19: ...Guide 2 Lever 5 not properly engaged with 2 Disassemble and inspect condi retaining sleeve 27 tion of retaining sleeve 3 Crown 12 incorrectly adjusted 3 Reset crown and perform Final lever 5 set too...

Page 20: ...wrench Hex nut removal installation N A n open end wrench crow foot IP hose fitting N A 2 box wrench hex socket Cap nut 1078 46 Circlip Retaining Ring Tool C clip retaining ring removal installation...

Page 21: ...full out counterclockwise Slight leak Knob turned in clockwise 2 w turn None Intermediate pressure Inlet 2 500 3 000 100 psi 140 5 psi Intermediate pressure creep Inlet 2 500 3 000 100 psi 5 psi max b...

Page 22: ...sidue Remove parts from the acid bath and place directly into this rinse Agitate lightly and allow to soak for 5 10 minutes Remove and blow dry with low pressure 25 psi filtered air and inspect closel...

Page 23: ...kite Products Inc steel and brass parts 50 Valley Road Berkeley Heights NJ 07922 White distilled vinegar Acid bath for reusable stainless Household grade 100 gr steel and brass parts Liquid dishwashin...

Page 24: ...24 Micra ADJ Second Stage Service Repair Manual 1997 U S Divers Co Inc TECHNICIAN S NOTES...

Page 25: ...1058 48 Mouthpiece Comfo Snap on Small 17 1058 31 Mouthpiece Snap on Octopus 18 1049 13 Clamp Black 19 8601 37 C Clip 20 8200 46 O ring 21 1008 45 Valve Body 22 1001 32 Pin 23 1085 10 LP Seat 24 1008...

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