Aqua Lung Micra ADJ Service & Repair Manual Download Page 11

Micra ADJ Second Stage Service & Repair Manual

11

© 1997 U.S. Divers Co., Inc.

7.

Apply a medium blade screwdriver to the slotted head of the
adjustable crown, and turn the crown clockwise to engage the
threads.  Continue turning the crown clockwise into the valve
body to the full extent of its thread engagement, and stop
turning when resistance is felt.

8.

Install the O-ring(20) into the groove of the valve body near
the indexed (squared) portion of the inlet, being careful to
avoid rolling the O-ring down over the threads.

9.

Lay the LP seat(23) into the cavity on the plastic end of the
poppet(24), checking first to ensure that the smooth side of
the seat is facing out, and firmly press the seat into place.

10. Hold the valve body positioned with the inlet end facing to

the left, and the large hole in the center of its tube facing
directly up.  Examine the plastic head of the poppet to locate
the small through-hole between two of the three ribs.  Insert
the head of the poppet into the adjustment end of the valve
body, so that the through-hole is aligned directly with the
center of the large hole in the valve body (see Fig. 12).  Slide
the poppet completely into the valve body, being careful to
maintain this alignment.  If correction of the alignment is
necessary, gently rotate the poppet with a small probe through
the large hole of the valve body.

11. Stand the valve body vertical on its inlet end, with the head of

the poppet facing down inside.  Gently place the spring(25)
down over the metal shaft of the poppet, so that it rests flush
over the ribbed head inside the valve body.

12. Place the washer(26) down inside the valve body so that it

rests flush over the spring.

13. Without disturbing the alignment of the poppet inside, care-

fully rotate the valve body to examine the two small holes
which are on opposite sides, closest to the adjustment end,
and the two larger holes which are offset below them by
ninety degrees (see Fig 13).  Note that one of the smaller
holes is recessed, and rotate the valve body until it stands with
this recessed hole clearly visible at 6 o’clock, with the smaller
hole facing directly away at 12 o’clock.

14. While holding the valve body standing vertical, place the

slotted end of the Micra ADJ Lever Installation Tool inside
the valve body, directly over the washer.  Carefully align the
tool so that one of the open channels is positioned above the
recessed hole at 6 o’clock (see Fig. 14).

15. While holding the valve body secure, press the Lever Installa-

tion Tool down over the washer and spring, until the washer is
positioned below the recessed hole in the valve body.  Hold
the tool depressed to insert the small end of the pin(22) into
the recessed hole, and through the smaller hole on the oppo-
site side of the valve body (see Fig. 15).  If necessary, rotate
the tool slightly in either direction to align more precisely.
Slowly release pressure on the tool, and check to ensure that

Fig. 12 -  Valve Body / Poppet Alignment

Through-Hole

Fig. 13 -  Valve Body Features

Fig. 14 - Tool / Valve Body Alignment

Fig. 15 - Pin Installation

Recessed
Pin Hole

Summary of Contents for Micra ADJ

Page 1: ...Micra ADJ Second Stage Regulator Copyright 1999 Aqua Lung America Inc Doc No 1008 89 Authorized Dealer SERVICE REPAIR MANUAL...

Page 2: ...rocedures 10 Final Adjustment Testing Procedures 15 Second Stage Air Flow Test 17 Second Stage Opening Effort Test 17 Second Stage Purge Flow Test 17 External Leak Test 18 Subjective Breathing Test 18...

Page 3: ...GENERAL GUIDELINES 1 In order to correctly perform the procedures outlined in this manual it is important to follow each step exactly in the order given Read over the entire manual to become familiar...

Page 4: ...st stage with a stable intermediate pressure of 140 psi 5 with no open ports or hoses 2 Connect the first stage to a cylinder that is filled with 3 000 psi and open the cylinder valve to pressurize th...

Page 5: ...the mouthpiece 17 from the box bottom Inspect the mouth piece to ensure it is free of any tears or cuts that may cause leakage of water into the second stage or other discomfort Discard the mouthpiec...

Page 6: ...REVISION A A10 Pull the cap nut off the stem of the adjustment screw and examine closely to ensure that no signs of cracking or other damage are present If damage is found discard the cap nut and rep...

Page 7: ...ce is felt B13 To remove the lever insert the slotted end of the Lever Removal Installation Tool P N 1008 84 into the adjust ment end of the valve body and rotate the tool slightly until the keyed slo...

Page 8: ...pt to reuse 22 Using a plastic or brass O ring tool lightly stick the center of the LP seat 23 inside the head of the poppet and lift the seat out being very careful to avoid damaging the poppet Dis c...

Page 9: ...6 and set it aside 28 Pull the vane adjustment switch out of the box bottom Re move and discard the O ring 15 and set the switch aside 29 Place a medium blade screwdriver approximately 2 inch inside...

Page 10: ...being positioned inside the box bottom 4 While holding the vane switch in place set the box bottom on a flat surface with the open side facing down and the switch at 12 o clock Guide the tool holding...

Page 11: ...g down inside Gently place the spring 25 down over the metal shaft of the poppet so that it rests flush over the ribbed head inside the valve body 12 Place the washer 26 down inside the valve body so...

Page 12: ...he box bottom secure apply a torque wrench with w crow foot to tighten the hex nut snug to a torque measurement of 45 55 inch lb s 18 Before proceeding it is important to become completely familiar wi...

Page 13: ...stment end of the valve body facing straight up position the retaining sleeve above the opening to align the railed channel of the sleeve with the grooved feature of the lever arm When these two parts...

Page 14: ...er 34 and the box bottom to identify the locking tabs and grooves of each respective part Press one corner of the exhaust cover onto the box bottom until the mating tab snaps audibly into place Press...

Page 15: ...the following section titled Final Adjustment Testing Final Adjustment Testing Procedures NOTE Before performing the following procedure refer to Table 5 titled Test Bench Specifications Micra ADJ CA...

Page 16: ...ntil the airflow has stopped without over adjusting When only a slight amount of airflow is present release the knob of the adjustment tool to ensure that it no longer makes contact with the crown 8 W...

Page 17: ...imum of 15 SCFM 425 liters per minute The reading on the Magnahelic gauge inhalation exhalation effort gauge should indicate no more than 6 O H2O If the reading exceeds 6 0 H2O refer to refer to Table...

Page 18: ...assembling to correct any leaks rinse the entire regulator thoroughly with fresh water and blow out all residual mois ture with filtered low pressure 50 psi air Disassemble and remedy the problem refe...

Page 19: ...Guide 2 Lever 5 not properly engaged with 2 Disassemble and inspect condi retaining sleeve 27 tion of retaining sleeve 3 Crown 12 incorrectly adjusted 3 Reset crown and perform Final lever 5 set too...

Page 20: ...wrench Hex nut removal installation N A n open end wrench crow foot IP hose fitting N A 2 box wrench hex socket Cap nut 1078 46 Circlip Retaining Ring Tool C clip retaining ring removal installation...

Page 21: ...full out counterclockwise Slight leak Knob turned in clockwise 2 w turn None Intermediate pressure Inlet 2 500 3 000 100 psi 140 5 psi Intermediate pressure creep Inlet 2 500 3 000 100 psi 5 psi max b...

Page 22: ...sidue Remove parts from the acid bath and place directly into this rinse Agitate lightly and allow to soak for 5 10 minutes Remove and blow dry with low pressure 25 psi filtered air and inspect closel...

Page 23: ...kite Products Inc steel and brass parts 50 Valley Road Berkeley Heights NJ 07922 White distilled vinegar Acid bath for reusable stainless Household grade 100 gr steel and brass parts Liquid dishwashin...

Page 24: ...24 Micra ADJ Second Stage Service Repair Manual 1997 U S Divers Co Inc TECHNICIAN S NOTES...

Page 25: ...1058 48 Mouthpiece Comfo Snap on Small 17 1058 31 Mouthpiece Snap on Octopus 18 1049 13 Clamp Black 19 8601 37 C Clip 20 8200 46 O ring 21 1008 45 Valve Body 22 1001 32 Pin 23 1085 10 LP Seat 24 1008...

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