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HIGH PERFORMANCE BUTTERFLY VALVES - MODEL  SLHBF & SLHBFFS

Australian Pipeline Valve - Installation, Operation and Maintenance Manual

7

2.3 PREPARATION

If storage in the field for a long time before installation is necessary, it is suggested to put valves in a dry 
and/or covered place. In this case the packaging and end covers integrity is especially important. All the 
valves are supplied with special plastic ends to cover and protect the internal parts. We recommend you 
do not remove them during storage period. Valves should be left in open position (unless actuated and set 
fail closed).

a) Remove the valve end protection.
b) The inside of the valve should be inspected and blown out with compressed air. Adjacent piping must 

be clean and free from debris to prevent damage to the valve.

c) To prevent valve distortion, inefficient operation or early maintenance problems, support piping on 

each side of the valve.

d) Make sure the valve is positioned such that there is sufficient space so that the handwheel is easily and 

safely reached and there is enough clearance for the stem when the valve is open.

e) Install valve according to the flow indicator on the valve body where applicable.

3 . 0   O P E R A T I O N

The valve operator types include: lever handle, manual gear, pneumatic actuator and electric motor 
operated actuator. By rotating or closing the valve’s disc flow can be controlled through the pipeline by 
regulating the flow or shutting it off. 

(Generally, on-off direction is indicated on the operator). 

For control 

valve use, valves must be ‘metal to metal’ seated and throttling too far closed or at a small percentage of 
open will dramatically reduce seat & disc and valve body life, even more so at higher pressures and if 
service is not clean. 

 

Summary of Contents for Superseal SLHBF

Page 1: ...www australianpipelinevalve com au INSTALLATION OPERATION MAINTENANCE MANUAL HIGH PERFORMANCE BUTTERFLY VALVES DOUBLE OFFSET MODEL SLHBF SLHBFFS...

Page 2: ...et Oilfield Products Valves Wellheads Gate Globe Check Valves Forged Steel Plug Valves Lubricated Sleeved Lined Gate Globe Check Valves Cast Steel Diamond Gear Gearboxes Flowturn Gate Globe Check Valv...

Page 3: ...8 4 0 Pre installation 8 10 4 1 Inspecting valve accessories 8 4 2 Inspecting pipeline 8 4 3 Pressure testing of pipe section 9 4 4 Installation of pipeline 9 10 4 5 Safety precaustions 10 5 0 Instal...

Page 4: ...n in total or in part shall result in prosecution Products and data sheets in this publication are subject to change at anytime without notice Australian Pipeline Valve reserves the right to carry out...

Page 5: ...es APV Valves are to be installed in the observance of the pressure rating and design temperature Prior to installation the valves and nameplates should be checked for proper identification to be sure...

Page 6: ...on or early maintenance problems support piping on each side of the valve A valve is a pressurised device containing energised fluids and should be handled with appropriate care Valve surface temperat...

Page 7: ...uracy refer to the as built drawings supplied with the order 1 0 O V E R V I E W 1 1 GENERAL NOTE High performance butterfly valves have a Double eccentricity and can be used for automatic proportion...

Page 8: ...the manufacturer b Do not remove the protective ends covering until the valve is ready for installation This will reduce the possibility of foreign material damaging the internal valve components c V...

Page 9: ...to the valve c To prevent valve distortion inefficient operation or early maintenance problems support piping on each side of the valve d Make sure the valve is positioned such that there is sufficien...

Page 10: ...ve has a locking lug that allows valve to be locked in full open or full closed position 4 0 P R E I N S T A L L A T I O N Before installation of the valve to the line it is recommended to inspect the...

Page 11: ...elding the valve into the pipeline the welding process has to be controlled in such a way that the supplied heat is limited and a distortion of the valve body is avoided The actuator is adjusted for t...

Page 12: ...fore installing the valve the user must check the valve model connection dimension and flowing direction of the medium ensure in accordance with requirement of valve Confirm the construction material...

Page 13: ...s When installed position of valve should be closed to prevent disc sealing area from being damaged Flange gaskets should be centered along with valve To prevent leakage through gasket tighten the bol...

Page 14: ...ris can damage the HPBV seat or disc edge which will prevent the valve from providing tight shut off In such cases seat replacement may be necessary Inspect the body disc and packing after the valve h...

Page 15: ...plosion only design will vary depending on size class seating type trim end connections etc Refer to as built drawing All repair work disassembly and replacement etc of our valve should be performed b...

Page 16: ...onditions If the fluid is hazardous or toxic then proper protection is required before the removal of the valve Always be sure that the valve is de pressurised and isolated prior to performing any mai...

Page 17: ...t ring Clean the retainer plate and seat as well as the other parts of the valve with a soft dust cloth or air blaster Refer to Diagram 6 below for disassembly of the seat retainer seat ring There are...

Page 18: ...sed Gasket Pressure Preferential Installation Direction Preferential Installation Direction Disc Body Seat Retainer Plate Seat SS316 FIRESAFE SOFT SEAT ENERGISED FLO SEAL STYLE Firesafe metal lip seal...

Page 19: ...Remove the packing using a packing extractor such as a screw or awl and gimlet d When you remove the packing with tools packing extractor be careful not to scratch and damage the packing housing wall...

Page 20: ...reassembling A proper seal is required to ensure optimum operation Note Over tightening of the bolts may cause thread damage 6 6 END COVER REPLACEMENT For replacement of packing take the following ste...

Page 21: ...ition f Rotate the disc a couple of times and then tighten the bolt completely with the 10 15 of disc opening angle g Finally rotate the disc several times to ensure the correct position of the seat T...

Page 22: ...4882 4500 6102 2 1 4 8 UN 4400 5966 5400 7322 2 1 2 8 UN 6000 8136 7500 10170 1501 2035 1907 2585 2357 3195 2876 3898 Bolting Material B7M L7M B7 B16 L7 B8 B8M CL 1 B8 B8M CL 2 Stud Size INDICATIVE TO...

Page 23: ...NOTES Australian Pipeline Valve Installation Operation and Maintenance Manual...

Page 24: ...ntact us for a prompt response Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacture process Australian Pipeline Valve reserves the right to...

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