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HIGH PERFORMANCE BUTTERFLY VALVES - MODEL  SLHBF & SLHBFFS

Australian Pipeline Valve - Installation, Operation and Maintenance Manual

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I N T R O D U C T I O N

The majority of this information is common knowledge to experienced steel valve users. When properly 
installed in applications for which they were designed, APV valves will give long trouble free service. This 
instruction is only a guide for installation, operation and minor maintenance. A professional APV approved 
valve engineering facility should be utilised for reconditioning and major repairs.

Note

We do recommend however that this entire document be read prior to proceeding 
with any installation or repair. Australian Pipeline Valve and it’s parent company 
take no responsibility for damage or injury to people, property or equipment. It is 
the sole responsibility of the user to ensure only specially trained valve repair 
experts perform repairs under the supervision of a qualified supervisor.

RESPONSIBILITY FOR VALVE APPLICATION

The User is responsible for ordering the correct valves. APV Valves are to be installed in the observance of 
the pressure rating and design temperature. Prior to installation, the valves and nameplates should be 
checked for proper identification to be sure the valve is of the proper type, material and is of a suitable 
pressure class and temperature limit to satisfy the applications requirements.

Do not use any valve in applications where either the pressure or temperature is 
higher than the allowable working values. Also valves should not be used in service 
media if not compatible with the valve material of construction, as this will cause 
chemical attacks.

RECEIVING INSPECTION AND HANDLING

Valves should be inspected upon receipt to determine:
-  Compliance to purchase order requirements.
-  Correct type, pressure class, size, body and trim materials and end connections (this information may 

be found on the nameplate or may be stamped on the body of the valve). 

-  Any damaged caused during shipping and handling to end connections, hand wheel or stem.

The End User is advised that misapplication of the product may result in injuries or 
property damage. A selection consistent with the particular performance 
requirements is important for proper application and is the sole responsibility of the 
end user.

Summary of Contents for Superseal SLHBF

Page 1: ...www australianpipelinevalve com au INSTALLATION OPERATION MAINTENANCE MANUAL HIGH PERFORMANCE BUTTERFLY VALVES DOUBLE OFFSET MODEL SLHBF SLHBFFS...

Page 2: ...et Oilfield Products Valves Wellheads Gate Globe Check Valves Forged Steel Plug Valves Lubricated Sleeved Lined Gate Globe Check Valves Cast Steel Diamond Gear Gearboxes Flowturn Gate Globe Check Valv...

Page 3: ...8 4 0 Pre installation 8 10 4 1 Inspecting valve accessories 8 4 2 Inspecting pipeline 8 4 3 Pressure testing of pipe section 9 4 4 Installation of pipeline 9 10 4 5 Safety precaustions 10 5 0 Instal...

Page 4: ...n in total or in part shall result in prosecution Products and data sheets in this publication are subject to change at anytime without notice Australian Pipeline Valve reserves the right to carry out...

Page 5: ...es APV Valves are to be installed in the observance of the pressure rating and design temperature Prior to installation the valves and nameplates should be checked for proper identification to be sure...

Page 6: ...on or early maintenance problems support piping on each side of the valve A valve is a pressurised device containing energised fluids and should be handled with appropriate care Valve surface temperat...

Page 7: ...uracy refer to the as built drawings supplied with the order 1 0 O V E R V I E W 1 1 GENERAL NOTE High performance butterfly valves have a Double eccentricity and can be used for automatic proportion...

Page 8: ...the manufacturer b Do not remove the protective ends covering until the valve is ready for installation This will reduce the possibility of foreign material damaging the internal valve components c V...

Page 9: ...to the valve c To prevent valve distortion inefficient operation or early maintenance problems support piping on each side of the valve d Make sure the valve is positioned such that there is sufficien...

Page 10: ...ve has a locking lug that allows valve to be locked in full open or full closed position 4 0 P R E I N S T A L L A T I O N Before installation of the valve to the line it is recommended to inspect the...

Page 11: ...elding the valve into the pipeline the welding process has to be controlled in such a way that the supplied heat is limited and a distortion of the valve body is avoided The actuator is adjusted for t...

Page 12: ...fore installing the valve the user must check the valve model connection dimension and flowing direction of the medium ensure in accordance with requirement of valve Confirm the construction material...

Page 13: ...s When installed position of valve should be closed to prevent disc sealing area from being damaged Flange gaskets should be centered along with valve To prevent leakage through gasket tighten the bol...

Page 14: ...ris can damage the HPBV seat or disc edge which will prevent the valve from providing tight shut off In such cases seat replacement may be necessary Inspect the body disc and packing after the valve h...

Page 15: ...plosion only design will vary depending on size class seating type trim end connections etc Refer to as built drawing All repair work disassembly and replacement etc of our valve should be performed b...

Page 16: ...onditions If the fluid is hazardous or toxic then proper protection is required before the removal of the valve Always be sure that the valve is de pressurised and isolated prior to performing any mai...

Page 17: ...t ring Clean the retainer plate and seat as well as the other parts of the valve with a soft dust cloth or air blaster Refer to Diagram 6 below for disassembly of the seat retainer seat ring There are...

Page 18: ...sed Gasket Pressure Preferential Installation Direction Preferential Installation Direction Disc Body Seat Retainer Plate Seat SS316 FIRESAFE SOFT SEAT ENERGISED FLO SEAL STYLE Firesafe metal lip seal...

Page 19: ...Remove the packing using a packing extractor such as a screw or awl and gimlet d When you remove the packing with tools packing extractor be careful not to scratch and damage the packing housing wall...

Page 20: ...reassembling A proper seal is required to ensure optimum operation Note Over tightening of the bolts may cause thread damage 6 6 END COVER REPLACEMENT For replacement of packing take the following ste...

Page 21: ...ition f Rotate the disc a couple of times and then tighten the bolt completely with the 10 15 of disc opening angle g Finally rotate the disc several times to ensure the correct position of the seat T...

Page 22: ...4882 4500 6102 2 1 4 8 UN 4400 5966 5400 7322 2 1 2 8 UN 6000 8136 7500 10170 1501 2035 1907 2585 2357 3195 2876 3898 Bolting Material B7M L7M B7 B16 L7 B8 B8M CL 1 B8 B8M CL 2 Stud Size INDICATIVE TO...

Page 23: ...NOTES Australian Pipeline Valve Installation Operation and Maintenance Manual...

Page 24: ...ntact us for a prompt response Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacture process Australian Pipeline Valve reserves the right to...

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