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59

use and maintenance Scarabeo 50 

 - Scarabeo 100 4T

REASSEMBLY

Carefully read page 47 (MAINTENANCE).

While reassembling the wheel, be careful
not to damage the brake pipe, the disc
and the pads.

To reassemble the front wheel, proceed as
follows:

Smear a thin layer of grease on the whole
length of the wheel pin (3), see page 90
(LUBRICANT CHART).

Position the wheel between the fork rods,
onto the support (1).

Insert the tang (8) of the odometer trans-
mission (7) in the seat on the wheel hub.

Risk of personal injury. Do not use your
fingers to align the holes.

Move the wheel to align the central hole
with the holes on the fork.

Make sure that the following components
are not dirty:

– tyre;
– wheel;
– brake discs.

After reassembly, pull the front brake le-
ver repeatedly and check the correct func-
tioning of the braking system.
Check the wheel centering.

Have the driving torques, centering and
balancing of the wheel checked by your

aprilia

 Official Dealer, in order to avoid

accidents that may be harmful for you
and/or other people.

CAUTION

WARNING

Insert the wheel between the rods. Insert
with care the disc in the brake caliper.

Insert the washer (4) between the
odometer transmission (7) and the fork
right-hand rod.

Fully insert the wheel pin (3) and tighten it
manually.

Tighten the wheel pin (3).

Wheel pin nut driving torque:
50 Nm (5.0 kgm).

Pull the front brake lever and repeatedly
push down the handlebar to allow the fork
to sink.
This allows the fork rods to bed properly.

Tighten the screw (2) of the wheel pin
clamp.

Driving torque of the wheel pin clamp
screws: 12 Nm (1.2 kgm).

CAUTION

7

4

8

2

3

Summary of Contents for SCARABEO 100 4T - 2007

Page 1: ...tive stop nuts Unloose the splash guard fixing screw with filter box 6 Withdraw clamp 2 from the air tube 3 using a suitable tool 3 Unloose the fixing clamp and remove the air cleaner carburettor tube 4 from the air cleaner 5 Remove the air cleaner box assembly 5 REMOVING AIR CLEANER BOX ASSEMBLY Carefully read page 47 MAINTENANCE The disassembly and reassembly opera tions of the air cleaner box a...

Page 2: ... not actuate the front brake lever after removing the wheel to prevent the caliper pistons from falling out of their seats causing the brake fluid to leak out In this case contact an aprilia Official Dealer that will carry out the required maintenance operations Move the front wheel forward until the disc can be removed from the brake caliper 5 Remove the front wheel Disable the odometer transmiss...

Page 3: ... discs After reassembly pull the front brake le ver repeatedly and check the correct func tioning of the braking system Check the wheel centering Have the driving torques centering and balancing of the wheel checked by your aprilia Official Dealer in order to avoid accidents that may be harmful for you and or other people CAUTION WARNING Insert the wheel between the rods Insert with care the disc ...

Page 4: ...aprilia Genuine Spare Parts only After reassembly make sure that the fol lowing components are not dirty tyre wheel brake discs After reassembly pull the rear brake le ver repeatedly and check the correct func tioning of the braking system Check the wheel centering Have the driving torques centering and balancing of the wheel checked by your aprilia Official Dealer in order to avoid accidents that...

Page 5: ...carry out a rapid checking of the wear of the front pads proceed as follows Position the vehicle on the centre stand on a solid and level surface Remove the brake caliper cover 1 Carry out a visual check between brake disc and pads The excessive wear of the friction mate rial would cause the contact of the pad metal support with the disc with conse quent metallic noise and production of sparks fro...

Page 6: ...iculated joints after the first 1000 km 625 mi and then every 4000 km 2500 mi If you notice irregularities in the opera tion or if the help of a qualified techni cian is necessary contact your aprilia Official Dealer CAUTION 100 Remove the rear wheel see page 60 REAR WHEEL Now check the thickness of the friction ma terial that should never be lower than 1mm If the thickness of the friction materia...

Page 7: ... Carefully read page 47 MAINTENANCE Periodically check the slack existing between the engine pin bushes and the engine pin To carry out this operation proceed as fol lows Position the vehicle on the centre stand on a solid and level surface Shake the wheel transversally with respect to the riding direction If you find that there is a considerable slack contact your aprilia Official Dealer to re st...

Page 8: ...he brake caliper to prevent the pistons from falling out of their seats causing the brake fluid to leak out In this case contact an aprilia Official Dealer that will carry out the required maintenance operations Carefully withdraw the brake caliper 2 from the brake disc After reassembling repeatedly actuate the rear brake lever and check the brak ing system functioning CAUTION WARNING CAUTION WARN...

Page 9: ...r cover 5 Repeat the above operation also on the lower part of the handlebar cover Handle the plastic or painted components with care and avoid scraping or damag ing them Remove the front handlebar cover 5 tak ing care not to break the tangs NOTEOn reassembly check that the tangs are fitted properly REMOVING THE INSPECTION COVER Carefully read page 47 MAINTENANCE Handle the painted components with...

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